Solving the shortage of inspectors with robots. Automating everything from product retrieval to multi-surface inspection and OK/NG sorting.
The "Inspection Robot" automates the entire process from picking up products from the tray, changing their orientation and posture, to conducting image inspections on multiple surfaces, and sorting them into OK and NG categories based on inspection results. It automates the tasks that were previously performed by humans, such as retrieving products, changing their posture, conducting visual inspections, and sorting, using a robotic arm and AI-based visual inspection. It helps address the challenges of inspection processes that rely on human operators, such as the burden of securing and training inspectors, variability in judgments made by workers, and oversights due to fatigue or decreased concentration. The gripping methods, imaging techniques, and robot movements can be tailored to match the target products and inspection requirements. Please feel free to consult us about the products you wish to inspect or your current processes. 【Main Processes】 - Pick up products from the tray - Change the orientation and posture of the products - Conduct image inspections on multiple surfaces and locations - Determine OK/NG status - Sort the discharge destinations based on the judgment results - Save inspection images and judgment data as needed
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basic information
【Main Functions】 - Product retrieval and transportation - Product gripping and suction - Posture change and handover - Image inspection of multiple surfaces and locations - AI appearance inspection - OK/NG judgment - Automatic sorting of OK and NG products - Storage of inspection images and judgment results - IO output to buzzers, patrol lights, etc. - PC-based robot control - Motion settings via block-type screens 【System Configuration Example】 - Collaborative robot - Robot hand and suction mechanism - Camera and lighting - AI appearance inspection software - PC for robot control - Tray for product supply - Discharge area for OK and NG products - Safety equipment - Peripheral devices such as buzzers and patrol lights *Configured according to target products, inspection content, and installation environment. 【Supported Content】 - Six-sided inspection - Multi-directional inspection - Appearance inspection of the front, back, and sides - Inspection for scratches, chips, dirt, foreign objects, etc. - Confirmation of the presence and position of parts - Verification of assembly status - Product retrieval and transfer - Sorting of OK and NG products - Alignment and placement in designated positions after inspection
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Applications/Examples of results
【Recommended for the following processes】 - Processes where securing inspectors is difficult - Processes where people inspect while handling products - Processes that require checking not only the surface but also the sides and back - Processes where product retrieval and inspection are separate - Processes where people sort OK and NG products after inspection - Processes where variation in judgment among inspectors is an issue - Processes where training inspectors takes a long time - Processes that handle small lots and a variety of products - Processes that want to save inspection images and judgment data - Processes that want to start automation from part of an existing line 【Examples of target products】 - Metal processed parts - Resin molded products - Automotive parts - Electronic components - Connectors and terminals - Precision machine parts - Assembly parts - Cutting parts - Cast and forged parts - Daily necessities and various industrial products *Consultation is also available for products not listed above.
Detailed information
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The robot picks up the product.
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Change posture.
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Confirm with AI appearance inspection.
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Sort into OK/NG.
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Company information
"Achieve significant effects" while "keeping costs down." It requires endless effort despite its simplicity. This is why SkyLogic believes it is valuable to continue pursuing "cost-effectiveness" through means such as technology and services. EasyInspector2/DeepSky: An appearance inspection software with a cumulative installation record of 2,500. Effect: We have developed a high-precision and lightweight AI model. It can connect five cameras simultaneously to one PC. Cost: To reduce the cost of learning setup, it is no-code, and simply deciding the inspection mode determines the necessary processing. Expansion and horizontal deployment are possible at low cost. EasyMonitoring2: A system that accurately reads and records meters through cameras and notifies of abnormalities, eliminating time-consuming and costly patrol monitoring. Effect: Not only meter reading but also the confirmation of processing tanks and oil leaks can be automated using AI. Cost: It can connect to inexpensive cameras, up to 100, with one PC. There are no monthly fees. In addition to these, we offer various products for "cost-effectiveness." Please let us know your company's challenges and themes.
