Total support for systematizing management procedures such as cause identification, problem solving, and regular inspections!
**Customer's Concern** - The burner of the drying furnace is experiencing ignition failure. **NCC's Proposal** Before the drying furnace and production line come to a halt, we propose a "drying furnace inspection" for prompt identification of the cause and resolution of the issue. **Implementation Effects and Feedback** - By cleaning the soot, which was the cause of the ignition failure, and replacing deteriorated parts, the ignition failure was improved. - The guidance on the necessity of risk assessment through regular inspections improved awareness on-site. - There are positive remarks expressing satisfaction that ignition failure has been resolved, allowing production to continue without stopping the production line.
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【Service Details】 Accompanied by the manufacturer's representative, we conducted inspections on all five drying ovens owned by the customer. The inspection revealed that the cause of the ignition failure was due to soot accumulation at the burner ignition point and the deterioration of parts. By cleaning the soot and replacing the deteriorated parts, the ignition failure was resolved. Furthermore, after resolving the issue, we helped the customer understand the necessity of regular inspections for risk assessment, which contributed to a change in awareness on-site. We also assisted in systematizing their usual management methods to ensure that the customer can manage the equipment appropriately and continuously.
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Applications/Examples of results
- Resolution of burner ignition failure - Prevention of production line stoppage
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Company information
Since its establishment in 1958, the company has focused on industrial paints and fine chemical products. In 1964, it established Minami-Shin Custom Co., Ltd. (now CC-G Co., Ltd.) as a research factory, where it accumulated knowledge and built expertise in specialized areas by using its own products. This accumulated know-how has been recognized, leading to an expansion of the market throughout Nagano Prefecture, while simultaneously, customer requests have become increasingly diverse. The fine chemical sector, including industrial chemicals and chemical products, has evolved to include high-tech materials such as electronic materials, as well as efficient production and recycling systems to handle them. The establishment of a consistent supply system for hazardous and highly toxic materials, as well as the addition of functions for paint color matching, has also been driven by customer needs. Additionally, in response to requests from local customers, the company has ventured into construction fields utilizing chemical methods and chemical construction materials, demonstrating an advisory function from a comprehensive perspective that differs from traditional trading companies.
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