Supports composite materials with laser, water jet, and adhesive processing.
■Overview of Processing Example Product Name: Yoke Cover / Dimensions: 234W × 440L × 8t (Acrylic 5t + CR 3t bonded) 4-φ10 holes 4-R30 / This processing example is a composite structure yoke cover made by bonding transparent acrylic sheet and CR rubber (neoprene rubber). The acrylic sheet was precisely cut using laser processing, while the CR rubber was cut with high precision using water jet processing, and they were integrated during the bonding process. It combines the visibility of acrylic with the weather resistance and cushioning properties of CR rubber, functioning as a protective cover for equipment. ■Product Features This product is a composite material made by bonding a transparent acrylic sheet (5mm thick) and CR rubber (neoprene rubber, 3mm thick). The acrylic offers excellent transparency and impact resistance, ensuring visibility of the interior. CR rubber (neoprene rubber) is well-balanced in weather resistance, oil resistance, heat resistance, and other properties, making it suitable for long-term outdoor use. By combining both materials, we achieved a high-performance cover that offers both protective capabilities and visibility.
Inquire About This Product
basic information
■Processing Method This product is made by combining three processing steps. The acrylic sheet is cut with high precision using laser processing, allowing for complex shapes and hole processing. The CR rubber is accurately cut using water jet processing without thermal effects. In the final step, both materials are bonded together, resulting in a composite product that is finished as a single unit. By processing different materials with optimal methods and combining them using adhesive technology, we can create products with functions that cannot be achieved with a single material. ■Q&A Q: Is the adhesive strength between acrylic and rubber sufficient? A: We ensure practical adhesive strength through the use of specialized adhesives and appropriate surface treatment. We can suggest adhesive methods tailored to the usage environment. Q: Can the thickness of the acrylic sheet and the type of rubber be changed? A: Yes, we can change the thickness of the acrylic and the material and thickness of the rubber according to your requests. We will propose the optimal combination based on the application and usage environment. Q: Is it possible to produce in small quantities? A: We accommodate prototype and small-lot production starting from one piece. Please feel free to consult us about producing prototypes before mass production.
Price range
Delivery Time
Applications/Examples of results
Please leave the adhesive processing of acrylic plates and rubber, as well as the production of composite material covers, to Daiko. We combine laser processing, water jet processing, and adhesive processing to create custom products tailored to your needs. We can flexibly accommodate everything from prototypes to small lots and mass production. Even without drawings, we can produce from actual items or sketches, so please feel free to consult with us first.
catalog（2）
Download All Catalogs
Company information
Daiko is a manufacturer specialized in processing various industrial products, including gaskets and packing. With industry-leading processing equipment, including one of Japan's largest water jet cutting machines, and a wide range of materials such as joint sheets, rubber, resin, and metal, we meet our customers' diverse needs. Leveraging the technology and experience we have cultivated over 50 years, we provide high-quality, short-lead-time, and low-cost products to contribute to solving our customers' challenges. To respond to our customers' varied needs, Daiko's production bases are equipped with various processing facilities. Among them, the water jet cutting machines, with a total of four installed at our Osaka headquarters and Tokyo branch, boast one of the largest scales in the country. The maximum processing range is W4,000 × L5,500 mm, allowing for the high-precision manufacturing of large-diameter gaskets and packing. By maximizing material efficiency, we achieve the provision of 'high quality at low cost.'
