Achieving both appearance quality and mass production capability through press processing.
■Overview of Processing Example Product Name: Color Original Concealment Plate / Dimensions: Outer Diameter 320φ × Inner Diameter 260φ / This processing example features a ring-shaped concealment plate made from MT plate (color original). Due to the requirement for exterior quality, press processing was adopted to ensure precision during punching and finishing of the edges. The uniform shape and stable dimensional accuracy allow for production with minimized quality variation even in mass production. Using color original material does not compromise the design quality, making it suitable for cover and concealment applications. ■Product Features MT plate is a sheet material with uniform thickness and stable physical properties, making it suitable for exterior applications. The color original type excels in design quality and is widely used for concealment and cover applications. It also exhibits excellent dimensional stability after processing, with minimal quality variation being a key feature.
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■Processing Method The manufacturing of sheet gaskets using a press machine and Thomson type is an efficient processing method that balances high quality, short delivery times, and excellent cost efficiency. At Daiko, we have established a robust mass production system with large presses of 300t and 100t, as well as high-speed automatic machines. Additionally, by in-house designing and manufacturing of molds, we achieve optimal mold selection and process shortening, enabling us to respond promptly to our customers' urgent requests with a short delivery time system. ■Q&A Q: Can you accommodate products that require high appearance quality? A: Through press processing, we can manufacture with stable quality while minimizing burrs and distortion. Q: Is mass production possible? A: By using molds, we can mass-produce identical shapes with high precision and in a short time. Q: Is it possible to change to irregular shapes or other materials? A: We can accommodate complex shapes through mold design. We also propose material changes according to the application.
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Leave the processing of various sheet materials, including MT plates, to Daiko. We flexibly respond to everything from prototypes to small lots and mass production, and we quickly address custom products and short delivery time projects. For products that require high appearance quality, we ensure stable supply with optimal processing methods and quality control systems.
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Daiko is a manufacturer specialized in processing various industrial products, including gaskets and packing. With industry-leading processing equipment, including one of Japan's largest water jet cutting machines, and a wide range of materials such as joint sheets, rubber, resin, and metal, we meet our customers' diverse needs. Leveraging the technology and experience we have cultivated over 50 years, we provide high-quality, short-lead-time, and low-cost products to contribute to solving our customers' challenges. To respond to our customers' varied needs, Daiko's production bases are equipped with various processing facilities. Among them, the water jet cutting machines, with a total of four installed at our Osaka headquarters and Tokyo branch, boast one of the largest scales in the country. The maximum processing range is W4,000 × L5,500 mm, allowing for the high-precision manufacturing of large-diameter gaskets and packing. By maximizing material efficiency, we achieve the provision of 'high quality at low cost.'





