High-precision cutting of complex shapes with water jet processing.
■Overview of Processing Example Product Name: PVC Irregular C-shaped Plate with R / Dimensions: 3t × 45W × 75L R11.25 × 3 / This processing example is an irregular plate manufactured as a mounting part for cold and heat equipment. It includes specifications for C-shaped notches and R processing, aimed at avoiding interference with piping and ensuring secure fixation. Water jet processing was adopted to faithfully reproduce complex contour shapes. Since no molds are used, it allows for a quick turnaround, achieving stable quality from prototyping to mass production. ■Product Features Rigid polyvinyl chloride (PVC) is a type of polyvinyl chloride manufactured without the addition of plasticizers. This results in increased hardness and durability, making it suitable for various applications. Rigid PVC excels in weather resistance, chemical resistance, and recyclability.
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basic information
■Processing Method Water jet cutting is a water pressure cutting machine that uses high-pressure water to cut materials. It processes by spraying high-pressure water. By changing the injection nozzle according to the processing material, high-quality products can be produced in a short time. Additionally, the dimensional tolerances that were significantly affected by traditional manual processing are greatly improved, resulting in stable processing accuracy. The taper on the cutting surface caused by press processing can also be improved with water jet processing. ■Q&A Q: Is it possible to accommodate a prototype from just one piece? A: We can accommodate prototypes starting from one piece. We also support consultations during the design verification stage. Q: What is the processing accuracy for irregular shapes or small radii? A: We ensure stable dimensional accuracy through data processing, enhancing reproducibility during assembly. Q: Can we discuss changing materials other than PVC? A: We will propose the optimal material based on the usage environment and cost conditions.
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Leave the processing of PVC irregular plates to Daiko. We will finish complex contour shapes, such as C shapes and R processing, with high precision using water jet cutting. We flexibly accommodate everything from prototypes to small lots and custom products. Inquiries from the drawing stage are also welcome. Please feel free to contact us first.
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Company information
Daiko is a manufacturer specialized in processing various industrial products, including gaskets and packing. With industry-leading processing equipment, including one of Japan's largest water jet cutting machines, and a wide range of materials such as joint sheets, rubber, resin, and metal, we meet our customers' diverse needs. Leveraging the technology and experience we have cultivated over 50 years, we provide high-quality, short-lead-time, and low-cost products to contribute to solving our customers' challenges. To respond to our customers' varied needs, Daiko's production bases are equipped with various processing facilities. Among them, the water jet cutting machines, with a total of four installed at our Osaka headquarters and Tokyo branch, boast one of the largest scales in the country. The maximum processing range is W4,000 × L5,500 mm, allowing for the high-precision manufacturing of large-diameter gaskets and packing. By maximizing material efficiency, we achieve the provision of 'high quality at low cost.'
