Supports R shapes and semicircular shapes with water jet processing.
■Overview of Processing Example Product Name: Glass Cloth Gasket / Dimensions: 140W × 280L × 4.8t (R140・R57) with 4 holes of φ20 / This processing example is a glass cloth gasket used in equipment flange areas. Water jet processing was adopted for its complex shape, which includes R processing in a semicircular form and mounting holes. This ensures reproducibility of the curved sections and accuracy of hole positions, contributing to stable assembly. ■Product Features This gasket is made by applying natural rubber to glass cloth and shaping it into a specified form. It has excellent thermal insulation properties and is environmentally friendly as it is non-asbestos. Various processing methods, including sewing, are available, allowing for large diameter processing. It is used for high-temperature duct sealing.
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basic information
■Processing Method Water jet cutting is a water pressure cutting machine that uses high-pressure water to cut materials. It processes by spraying high-pressure water. By changing the injection nozzle according to the processing material, high-quality products can be produced in a short time. Additionally, the dimensional tolerances that were significantly affected by traditional manual processing are greatly improved, resulting in stable processing accuracy. The taper of the cutting surface caused by press processing can also be improved with water jet processing. ■Q&A Q: Can you handle gaskets that include curved shapes and R processing? A: Yes, it is possible. Water jet processing can accurately reproduce complex R shapes. Q: Can you process glass cloth material with a thickness of 4.8t? A: Yes, it is possible. We accommodate processing conditions that consider the material characteristics. Q: Is it possible to handle small lots and prototypes? A: Yes, it is possible. We flexibly accommodate prototypes, small lots, and custom shapes.
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Leave the processing of glass cloth gaskets to Daiko. We provide comprehensive support for products used in heat resistance and insulation applications, from material selection to processing method proposals and shape considerations. We can also flexibly accommodate products with R shapes and special contours, including prototypes, small lots, and custom orders. Please feel free to consult with us first.
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Company information
Daiko is a manufacturer specialized in processing various industrial products, including gaskets and packing. With industry-leading processing equipment, including one of Japan's largest water jet cutting machines, and a wide range of materials such as joint sheets, rubber, resin, and metal, we meet our customers' diverse needs. Leveraging the technology and experience we have cultivated over 50 years, we provide high-quality, short-lead-time, and low-cost products to contribute to solving our customers' challenges. To respond to our customers' varied needs, Daiko's production bases are equipped with various processing facilities. Among them, the water jet cutting machines, with a total of four installed at our Osaka headquarters and Tokyo branch, boast one of the largest scales in the country. The maximum processing range is W4,000 × L5,500 mm, allowing for the high-precision manufacturing of large-diameter gaskets and packing. By maximizing material efficiency, we achieve the provision of 'high quality at low cost.'
