Supports small-diameter precision machining with laser processing.
■Overview of Processing Example Product Name: Acrylic Plate / Dimensions: 90×64mm (Thickness 2t), φ7 holes x 4 locations, R3-4 at four corners / This processing example features a plate for mechanical parts made from transparent acrylic. It combines hole processing and R-shaped features in a rectangular shape, requiring high dimensional accuracy despite its small size. By using laser processing for non-contact machining, material deformation is minimized, achieving stable precision. ■Product Features Acrylic sheet (PMMA) is a thermoplastic resin with excellent transparency, lightweight, and resistant to breakage, boasting a high transmittance comparable to glass. It also has excellent weather resistance, making it less prone to discoloration or deterioration in outdoor environments, thus maintaining a stable appearance over a long period. Additionally, it is easy to process, allowing for cutting, drilling, bending, and bonding, making it suitable for various applications such as displays, covers, and protective plates. Its surface hardness is relatively high, resulting in a glossy and beautiful finish, which makes it widely used as a material that balances design and functionality.
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basic information
■Processing Method This is a machine tool developed for applications that perform machining impossible with conventional cutting tools or instruments by cutting and slicing metals and resins with laser light. Since the processing is done without contact, the material does not deform due to stress or pressure during processing. By linking with image processing software and directly transferring data to the machining machine, the process of creating molds or casts, which was previously necessary, is eliminated, allowing for a variety of processing options. ■Q&A Q: Is it possible to process small diameter sizes? A: We have a track record of processing small diameter parts and can respond with stable precision. Q: What level of accuracy can you achieve for hole diameters? A: Due to data linkage, we can process with high reproducibility for both hole diameter and position. Q: Can you accommodate small production runs? A: Since molds are not required, we can flexibly respond to prototypes and small lots.
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Applications/Examples of results
Leave the processing of acrylic sheets to Daiko. We achieve stable dimensional accuracy even for small-diameter and precision parts through non-contact processing using laser technology. We can flexibly accommodate everything from single prototypes to small lots and mass production. Please feel free to consult us about complex specifications, including custom shapes and hole processing.
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Company information
Daiko is a manufacturer specialized in processing various industrial products, including gaskets and packing. With industry-leading processing equipment, including one of Japan's largest water jet cutting machines, and a wide range of materials such as joint sheets, rubber, resin, and metal, we meet our customers' diverse needs. Leveraging the technology and experience we have cultivated over 50 years, we provide high-quality, short-lead-time, and low-cost products to contribute to solving our customers' challenges. To respond to our customers' varied needs, Daiko's production bases are equipped with various processing facilities. Among them, the water jet cutting machines, with a total of four installed at our Osaka headquarters and Tokyo branch, boast one of the largest scales in the country. The maximum processing range is W4,000 × L5,500 mm, allowing for the high-precision manufacturing of large-diameter gaskets and packing. By maximizing material efficiency, we achieve the provision of 'high quality at low cost.'
