Thin Film Thickness Variation Evaluation and Inline Measurement System for Fuel Cells and Water Electrolysis
Evaluation and visualization of PEM fuel cells, water electrolysis electrolyte membranes, CCM, MEA, etc., including thickness variations. Support from prototype evaluation to mass production lines.
This is a thickness measurement system targeting thin film and sheet materials used in PEM fuel cells, PEM water electrolysis, electrolyte membranes, catalyst layers, CCM, MEA, GDL, PTL, and more. It accommodates everything from prototype evaluation testing machines for research and material development to future mass production inline full inspection systems. In addition to measuring the thickness at a single point, we also welcome inquiries about thickness distribution and thickness variation evaluation across the entire workpiece. We will consider specifications according to the target workpiece and evaluation objectives, including obtaining thickness distribution through multi-point measurements and visualizing in 2D and 3D. For prototype evaluations, we build dedicated testing machines tailored to material, surface condition, and required precision. In mass production processes, we expand into inline measurement systems that include transport, positioning, measurement, judgment, and data collection. Please consult us about challenges such as "I cannot measure stably with conventional methods," "I want to evaluate thickness variation in the plane," "I want to establish a measurement method through prototype evaluation," and "I want to expand evaluation results to the mass production line." Even from the stage where the measurement method is not established, we will consider specifications while confirming the workpiece and measurement conditions. Leveraging insights gained from prototype evaluations, we can propose solutions that anticipate mass production, speed-up, and expansion to multiple lines.
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basic information
【Target Field】PEM Fuel Cells / PEM Water Electrolysis 【Target Work】Electrolyte Membrane / Catalyst Layer / CCM / MEA / GDL / PTL and other thin film and sheet materials 【Prototype Evaluation】Dedicated testing equipment for research and development and material development, multi-point thickness measurement, in-plane thickness distribution and thickness variation evaluation, measurement data collection and analysis 【Visualization】2D mapping / 3D bird's-eye view display, etc., will be considered for individual specifications according to the target work and evaluation purpose 【Mass Production Support】Inline full-thickness measurement, transportation, positioning, measurement, judgment, data collection, multiple line deployment 【Custom Design】We will confirm the work material, surface condition, required accuracy, measurement range, inspection cycle, etc., and propose the optimal measurement method and equipment specifications.
Price information
◆Price Estimate Research and Development / Prototype Evaluation Testing Machine: Approximately 10 million to 30 million yen Mass Production Inline Full Inspection System: 30 million yen to several hundred million yen *These are reference prices. They may vary depending on the target work, measurement method, required accuracy, evaluation content, inspection takt, line configuration, etc. Please consult us regarding thickness distribution, thickness variation evaluation, from prototype evaluation to mass production and multiple line deployment.
Delivery Time
Applications/Examples of results
【Intended Use】 Thickness management in the research and development, material evaluation, prototyping, and mass production processes of electrolyte membranes, catalyst layers, CCM, MEA, GDL, PTL, etc., used in PEM fuel cells and PEM water electrolysis. 【Evaluation and Equipment Concept Examples】 In addition to single-point measurements, we will consider specifications for in-plane thickness distribution and thickness variation evaluation through multi-point measurements, 2D mapping, and 3D bird's-eye view displays, depending on the target work and evaluation objectives. We will support everything from prototype evaluation testing machines to future inline full inspections and multiple line expansions. 【Proposal Experience】 In this field, a dedicated representative who has been involved in the proposal and implementation of evaluation equipment using spectroscopic thickness gauges in the research and development and prototyping evaluation processes of fuel cell-related manufacturers will assist you. You can consult with us from the stage of considering measurement methods, leveraging the knowledge gained from our measurement and equipment proposal experience. Since work characteristics and evaluation objectives vary by project, please feel free to consult us even at the conceptual stage where the measurement method has not yet been determined. We will support everything from confirming measurement feasibility in prototype evaluations to considering specifications for inspection cycles and automation during mass production. *The proposed and implementation experiences mentioned include cases that the dedicated representative has been involved in during their previous work.
Company information
Denken Co., Ltd. is a company that provides all-in-one solutions for the manufacturing, sales, and service of equipment and system development. Currently, we leverage our technological expertise cultivated in diverse fields such as FA equipment, semiconductors, energy, bicycle parking, health and medical devices, and precision sheet metal machining to contribute to solving social and customer challenges. We are also actively engaged in addressing environmental concerns and social issues, contributing to the realization of a sustainable society, while continuously creating new value based on the technology and trust we have built over many years of history.
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