Rice adhesion prevention! PTFE fluororesin coating for automatic shredders.
Fluororesin coating
[Food Sanitation Law Compliance] Prevents rice from sticking and clumping! Excellent release properties improve yield and dramatically reduce cleaning time, increasing operational efficiency.
This is a surface treatment solution for the "automatic rice loosening machine" used in automatic rice cooking systems at rice processing plants, prepared food manufacturing lines, and large-scale meal centers. It involves applying a PTFE (polytetrafluoroethylene) fluororesin coating with excellent non-stick properties (release properties) to the metal "loosening blades (mixing and loosening components)" that fluff up the cooked rice. The coating forms a uniform fluororesin film even in the complex gaps of the thin loosening rods (pins) that extend radially from the central shaft component. This effectively prevents the sticking, scorching, and hardening of highly adhesive "freshly cooked rice," which contains a lot of moisture and starch. 【Benefits of Implementation】 ■ Improved Yield Reduces the carryover and residue of rice on the loosening pins, minimizing product loss and waste. ■ Reduced Cleaning Labor and Downtime Eliminates the need for scraping off or soaking stuck rice, allowing for quicker cleaning with water washing or light work, thus shortening cleaning time. ■ Safe and Reliable Quality The paint used complies with the "Food Sanitation Act," making it safe for use in environments where food comes into direct contact.
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basic information
【Construction Target Area】 Automatic rice loosening machine (loosening blades, stirring pins, shafts, guides, etc.) 【Main Functions and Characteristics】 ■ Non-stick (release) property: Highest level (prevents adhesion of highly sticky rice and starchy substances) ■ Heat resistance: Continuous use temperature up to 260℃ (suitable for continuous operation in heated environments) ■ Safety: Materials compliant with the Food Sanitation Act (Ministry of Health, Labour and Welfare Notification No. 370) 【Compatible Materials (Base Materials)】 Stainless steel (SUS304/SUS316, etc.), aluminum, iron, various metal alloys 【Processing Support】 In addition to coating new parts, we also support the stripping and re-coating (re-coating) of existing used parts. * We offer proposals for construction methods and film thickness based on part shapes and sizes (length, diameter, pin spacing, etc.). Please feel free to consult us for prototype processing and test construction.
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Applications/Examples of results
**Main Applicable Uses and Target Equipment** - Rice processing plants, onigiri and bento factories: automatic cooking lines, rice loosening devices, transfer chutes, weighing hoppers - Side dish and frozen food factories: stirring and loosening line components for fried rice, pilaf, etc. - School lunch centers and rice cooking plants: fixtures for reversing and loosening processes in large automatic cooking systems **Adoption Results and Implementation Effects** - Issue: Preventing rice from sticking to the pins of the automatic loosening machine, which causes carryover. - Countermeasure: Uniform PTFE fluororesin coating applied to the entire loosening blade. - Results: - Significant reduction in rice adhesion to the loosening rods, achieving clean loosening processing and improved yield. - Post-operation cleaning can now be easily done with shower washing, reducing cleaning load. - Simultaneous reduction in maintenance labor and downtime of the line.
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Company information
Nikken Coating Industry Co., Ltd. has been a specialized manufacturer of functional coatings for contract processing, earning the trust of customers across various industries for 79 years since its founding. We leverage our processing technology to maximize the properties of fluororesins, such as non-stick, lubricity, and chemical resistance, providing high-performance coatings that directly address customer challenges, including "Thermo Pro Release" for thermal welding processes and "NonStick STC" for blades and precision molds. In recent years, in response to movements regarding regulations on fluorinated compounds (PFAS), "PEEK resin," which is gaining attention as a substitute for fluororesins, has become a focus. Nikken Coating Industry commercialized the world's first PEEK resin coating, "PEEKCOAT," in 1999. Based on the solid knowledge and know-how accumulated over more than 20 years, we are further intensifying our research and development efforts to explore the potential of next-generation PEEK coatings! We aim to be recognized as "the go-to for PEEK coatings" and will continue to lead the way. As "the best partner for functional coatings that builds trust through technology," Nikken Coating Industry will continue to contribute to the creation of high-quality, high-performance products.
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