What is the reason for the uncertainty in the painting delivery schedule? Waiting for the batch in the curing oven.
Although the quantity is small, the delivery time is long. The cause lies in the batch unit of the baking furnace and the setup for color changes.
Although the quantity is small, the delivery time for painting is unpredictable. The reason is not the processing time, but the waiting time for the furnace and color change. ────────────── ■Cause of Occurrence Baked painting operates on a batch basis in the furnace, so even one piece uses one batch. Additionally, color changes require cleaning setup for the booth and piping. ■The Truth The setup for color changes takes anywhere from several tens of minutes to several hours each time. As a result, production plans prioritize consolidating the same color, and small quantities of different colors are postponed. The time for drying and cooling is also fixed in the process, so compression is not possible. ■Improvement Measures Consolidate colors and quantities when placing orders to reduce the number of color changes. Pre-register standard colors and share the standard lead times for each color. Please utilize the materials for considering lead time reduction.
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basic information
Corresponding lot: From 1 piece to mass production / Standard delivery time: 5 business days / Urgent response: Emergency re-coating available within 3 days / Baking temperature: 140-200 degrees / Maximum dimensions supported: 2000mm / Supported methods: Solvent baking paint, powder coating
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Applications/Examples of results
Planning delivery schedules for outsourced painting in the purchasing and production management departments, and leveling the arrangement of parts. We have a track record of supporting lead time reduction through color coordination, handling everything from single-item small lots to mass production.
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Company information
We are not just a "subcontracted painting factory." Established in 1958, our company has a foundation of painting technology and also specializes in chemical treatment, stripping, and cleaning, functioning as the "external surface treatment department" in your organizational chart. Based on our philosophy of "preparation is eight-tenths of the work," we emphasize participation from the "upstream process" before the drawings are finalized. We conduct test painting on a wide range of metals and difficult materials, and we produce the entire process from assembly, packaging, to delivery, thereby reducing your management workload. Additionally, by being able to perform zinc phosphate treatment in-house, we achieve stable painting quality. Furthermore, our micro-heating stripping technology, which does not use chemicals, maintains the electrical state of the "jigs (hangers)" that influence painting quality. Our approach of "pre-treatment determines painting quality" ensures the stability of the paint film during mass production. Rather than simply "applying specified standards," we work backwards to achieve optimal painting specifications and prevent scratches during transportation, sparing no effort in thorough discussions from the outset. This diligent preparation is the shortest path to preventing rework and minimizing total costs. From the development stage, please utilize the expertise of our specialists as part of your production line.
