In-line Thickness Measurement and Automatic Inspection System Technical Introduction Document
In-line Thickness Measurement and Automatic Inspection System Technical Introduction Document
Before giving up on 'this work cannot be measured,' consider everything from prototype evaluation to thickness variation and mass production measurement.
Please consult us about workpieces for which stable thickness measurement has been difficult with conventional measurement methods, leading to the abandonment of evaluation and inline integration. We will consider the measurement method and equipment specifications based on the target workpiece and evaluation objectives for challenges that are difficult to solve with standalone measuring instruments, such as flexible materials, thin materials, materials with specific surface conditions, and high-speed transport workpieces. We will explore solutions ranging from confirming measurement feasibility using prototype evaluation testing machines for research and development, to evaluating in-plane thickness distribution and thickness variation through multi-point measurements, 2D and 3D visualization, and future inline full inspection for mass production. Please consult us from the conceptual stage where "how to measure" has not yet been determined.
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basic information
【Target】Flexible materials / Thin materials / Special surface materials / Difficult-to-measure workpieces 【Prototype Evaluation】Confirmation of measurement feasibility / Dedicated testing equipment / Multi-point thickness measurement 【Evaluation】In-plane thickness distribution / Thickness variation / Data collection and analysis 【Visualization】2D mapping / 3D overview display, etc., to be considered individually 【Mass Production Support】Measurement during transport / Automatic judgment / Inline full inspection 【Custom Design】Confirm material, surface condition, required accuracy, measurement range, etc., and consider equipment specifications from the stage where the measurement method is not yet determined.
Price information
◆Price estimate: Research and development / prototype evaluation testing machine approximately 8 million to 30 million yen / mass production inline full inspection system ranging from 30 million yen to several hundred million yen. *This is a reference price and may vary depending on work characteristics, measurement methods, required accuracy, etc. Please consult us about workpieces that you have previously given up on measuring.
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Applications/Examples of results
【Intended Use】 Research and development, prototype evaluation, and mass production processes for thin films, sheet materials, flexible materials, and special surface materials, where stable thickness measurement is difficult with conventional methods. 【Evaluation and Equipment Concept Examples】 We will consider the establishment of measurement feasibility through prototype evaluation testing machines, evaluation of thickness distribution and thickness variation through multi-point measurements, and the transition to full inspection in mass production inline from 2D and 3D visualization. 【Proposal Experience】 Dedicated personnel who have been involved in the development of dedicated evaluation equipment and mass production equipment from the examination of measurement methods for workpieces that are difficult to measure with conventional methods will handle this. They will consider the optimal measurement specifications while confirming the workpiece. *The proposals and implementation experiences mentioned include cases that dedicated personnel have been involved in during their previous work.
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Denken Co., Ltd. is a company that provides all-in-one solutions for the manufacturing, sales, and service of equipment and system development. Currently, we leverage our technological expertise cultivated in diverse fields such as FA equipment, semiconductors, energy, bicycle parking, health and medical devices, and precision sheet metal machining to contribute to solving social and customer challenges. We are also actively engaged in addressing environmental concerns and social issues, contributing to the realization of a sustainable society, while continuously creating new value based on the technology and trust we have built over many years of history.

