Equipment Operation Monitoring System for Food Processing - PUSHLOG
PUSHLOG(GW-402 / GW-404)
Strengthen quality control in food processing! Achieve IoT implementation in just 10 minutes.
In the food processing industry, it is essential to accurately grasp and manage the operational status of manufacturing lines to maintain the safety and quality of products consistently. Particularly in food manufacturing, where production management and temperature control are crucial, early detection of equipment anomalies and operational stoppages, along with prompt responses, are indispensable for preventing quality degradation and losses. Our equipment operation monitoring system, PUSHLOG, addresses these challenges simply by retrofitting existing equipment, thereby supporting the enhancement of quality management. 【Usage Scenarios】 - Real-time monitoring of manufacturing line operational status - Recording of parameters related to quality, such as temperature and humidity - Prompt response through immediate notifications in case of anomalies - Quality improvement through collection and analysis of production data 【Benefits of Implementation】 - Stabilization and improvement of product quality - Reduction of manufacturing line downtime - Decrease in food waste and defective products
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basic information
【Features】 - No specialized knowledge or programming is required, and IoT implementation can be achieved in just 10 minutes after installation. - You can start IoT operations with an introduction cost of 100,000 yen and a monthly fee of around 3,000 yen. - Simply select the PLC model and data collection device for easy setup. - You can check the equipment status in real-time via a web browser, and data extraction is also possible. - Equipped with an LTE-USIM chip, no additional communication installation is necessary. 【Our Strengths】 Itsuwa Shoji Co., Ltd. supports manufacturing companies in their efforts towards Industry 4.0 through our factory solution business. Leveraging our long-standing expertise as a trading company, we provide optimal solutions tailored to our customers' needs. Utilizing our global network, we aim to be a partner that can share our customers' "excitement."
Price information
Initial introduction (equipment, two-year usage fee) / monthly fee
Delivery Time
Applications/Examples of results
Visualization and IoT Implementation of Factory Equipment 1. Temperature Monitoring of Dryers (Data Collected: Operational Status, Temperature) Connect temperature sensors (thermocouples) to Mitsubishi Electric's PLC Q series. Due to temperature variations in the dryer, temperatures at three points (upper, middle, lower) are measured. Since reaching the target temperature within a specified time is crucial for quality, data is collected to monitor temperature and time to reach the target. As operators are not always present, they can remotely monitor the drying status. If there is an anomaly in the reaching time, they can be alerted via email and promptly check the situation on-site. 2. Measurement Results from Inspection Equipment (Data Collected: Measurement Values) By retrofitting equipment controlled by a PLC, measurement data can be saved. If defective products occur, anomalies can be notified via email, leading to early countermeasures for defects. 3. Monitoring the Operating Status of Pump Motors (Data Collected: Motor Current and Load Rate) By remotely monitoring motors that require regular inspections, maintenance can be performed at the appropriate timing. Reducing the effort of regular inspections allows for overall cost reduction.
Line up（2）
| Model number | overview |
|---|---|
| GW-402 | RS232C type |
| GW-404 | RS-485 type |
catalog（1）
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Company information
Itsuwa Shoji Co., Ltd. was established in 1981 as a trading company, independent from its group company engaged in metal processing. The headquarters is located in Osaka, with eight bases in Asia and one in North America. Our business activities include a wide range of fields, such as factory solutions, electronics, EMS, coating, and mobile businesses, allowing us to engage with various customers. In the factory solutions business, under the slogan "ONE STOP SOLUTION," our business vision is to become an indispensable presence for manufacturers in Japan and around the world, paving the way for a bright future. We handle essential consumables, auxiliary materials, equipment, and electronic components for manufacturing, as well as the production of jigs and spare parts, design and manufacturing of factory automation equipment, disaster prevention-related products, and smart factory-related products that will contribute to manufacturers' efforts towards Industry 4.0. Currently, we are engaged with over 600 companies globally, and we will continue to leverage our transportation know-how as a traditional trading company to further expand our product offerings and grow our business in response to customer demands.