Equipment Operation Monitoring System PUSHLOG for the Automotive Industry
PUSHLOG(GW-402 / GW-404)
Immediate detection of automobile line stoppage! IoT implementation in just 10 minutes.
In the automotive industry’s production lines, real-time monitoring of operational status and rapid detection of unexpected line stoppages are essential for maintaining production efficiency and minimizing losses. Line stoppages can lead to delays in production plans and impact quality. The equipment operation monitoring system PUSHLOG can be retrofitted to existing equipment to address these challenges and achieve immediate IoT implementation. 【Usage Scenarios】 - Real-time monitoring of production line operational status - Early detection and notification of unexpected line stoppages - Understanding operational rates for each piece of equipment - Collection and analysis of production data 【Benefits of Implementation】 - Reduction of line stoppage time - Improvement in production efficiency - Decrease in downtime - Maintenance of quality through rapid problem response
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basic information
【Features】 - IoT implementation in just 10 minutes, no specialized knowledge or programming required - IoT operation possible with an introduction cost of 100,000 yen and a monthly fee of about 3,000 yen - Setup completed simply by selecting PLC models and devices - Records the status of manufacturing equipment, viewable via web browser - Push notifications in emergencies, supports data download in CSV format - Equipped with an LTE-USIM chip, no additional communication installation required 【Our Strengths】 Itsuwa Shoji Co., Ltd. supports the manufacturing industry's efforts toward Industry 4.0 through its factory solution business. Leveraging years of experience as a trading company, we provide optimal solutions tailored to our customers' needs. We have a track record of transactions with over 600 companies globally and aim to become an indispensable partner in our customers' manufacturing endeavors.
Price information
Initial introduction (equipment, 2-year usage fee) / monthly fee
Delivery Time
Applications/Examples of results
Visualization and IoT Implementation of Factory Equipment 1. Temperature Monitoring of Dryers (Data Collected: Operational Status, Temperature) Connect temperature sensors (thermocouples) to Mitsubishi Electric's Q Series PLC. Due to temperature variations in the dryer, temperatures are measured at three points: upper, middle, and lower sections. Since reaching the target temperature within a specified time is crucial for quality, data is collected to monitor temperature and time to reach the target. As operators are not always present, they can remotely monitor the drying status. If there is an anomaly in the reaching time, they can be alerted via email and promptly check the situation on-site. 2. Measurement Results from Inspection Equipment (Data Collected: Measurement Values) By retrofitting equipment controlled by a PLC, measurement data can be saved. In the event of defective products, it is also possible to notify anomalies via email, leading to early countermeasures for defects. 3. Monitoring the Operating Status of Pump Motors (Data Collected: Motor Current and Load Rate) By remotely monitoring motors that require regular inspections, maintenance can be performed at appropriate times. Reducing the effort of regular inspections allows for overall cost reduction.
Line up（2）
| Model number | overview |
|---|---|
| GW-402 | RS232C type |
| GW-404 | RS-485 type |
catalog（1）
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Company information
Itsuwa Shoji Co., Ltd. was established in 1981 as a trading company, independent from its group company engaged in metal processing. The headquarters is located in Osaka, with eight bases in Asia and one in North America. Our business activities include a wide range of fields, such as factory solutions, electronics, EMS, coating, and mobile businesses, allowing us to engage with various customers. In the factory solutions business, under the slogan "ONE STOP SOLUTION," our business vision is to become an indispensable presence for manufacturers in Japan and around the world, paving the way for a bright future. We handle essential consumables, auxiliary materials, equipment, and electronic components for manufacturing, as well as the production of jigs and spare parts, design and manufacturing of factory automation equipment, disaster prevention-related products, and smart factory-related products that will contribute to manufacturers' efforts towards Industry 4.0. Currently, we are engaged with over 600 companies globally, and we will continue to leverage our transportation know-how as a traditional trading company to further expand our product offerings and grow our business in response to customer demands.