PUSHLOG: Equipment Operation Monitoring System for Pharmaceuticals
PUSHLOG(GW-402 / GW-404)
Supporting validation in the pharmaceutical industry. IoT implementation in just 10 minutes.
In the pharmaceutical industry, strict management and recording of the manufacturing process are essential for product quality assurance and regulatory compliance. Particularly in validation, accurate understanding of equipment operation status and manufacturing parameters, along with the reliability of those records, is required. Inadequate recording or management can lead to validation deficiencies, posing risks such as product shipment halts or revalidation. The equipment operation monitoring system PUSHLOG can be retrofitted to existing equipment to address these challenges and easily achieve IoT integration. 【Usage Scenarios】 - Real-time monitoring of manufacturing line operation status - Automatic recording of manufacturing equipment operation data - Quick response through push notifications in case of abnormalities - Report generation through data extraction in CSV format 【Benefits of Implementation】 - Reliable acquisition of operational data necessary for validation - Early detection of abnormalities through process visualization - Reduction of recording errors due to manual entry - Strengthening of compliance adherence
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basic information
**Features** - No specialized knowledge or programming required; IoT-enabled immediately after installation - Operable with an introduction cost of 100,000 yen and a monthly fee of about 3,000 yen - Setup completed by simply selecting PLC models and devices - Remote monitoring of operational status and data via web browser - Push notification feature for emergencies - Supports data extraction in CSV format - Equipped with LTE-USIM chip, no communication installation required - Serverless, eliminating server construction costs **Our Strengths** Itsuwa Trading Co., Ltd. supports manufacturers in their efforts towards Industry 4.0 through our factory solution business. Leveraging our long-standing expertise as a trading company, we provide optimal solutions tailored to our customers' needs. Utilizing our global network, we support our customers' manufacturing from multiple angles.
Price information
Initial introduction (equipment, two-year usage fee) / monthly fee
Delivery Time
Applications/Examples of results
Visualization and IoT Implementation of Equipment in the Factory 1. Temperature Monitoring of Dryers (Acquired Data: Operating Status, Temperature) Connect temperature sensors (thermocouples) to Mitsubishi Electric PLC Q series. Due to temperature variations in the dryer, temperatures at three points (upper, middle, lower) are measured. Since reaching the target temperature within a specified time is crucial for quality, data collection is conducted to monitor temperature and time to reach the target. As the operators are not always present, they can remotely monitor the drying status. If there is an anomaly in the reaching time, they can immediately go to the site for a status check after being notified by email. 2. Measurement Results from Inspection Equipment (Acquired Data: Measurement Values) By retrofitting equipment controlled by PLCs, measurement data can be saved. In the event of defective products (NG), it is also possible to notify anomalies via email. This leads to early countermeasures for the occurrence of NG. 3. Monitoring the Operating Status of Pump Motors (Acquired Data: Motor Current and Load Rate) By remotely monitoring motors that require regular inspections, maintenance can be performed at the appropriate timing. Reducing the effort of regular inspections enables overall cost reduction.
Line up（2）
| Model number | overview |
|---|---|
| GW-402 | RS232C type |
| GW-404 | RS-485 type |
catalog（1）
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Company information
Itsuwa Shoji Co., Ltd. was established in 1981 as a trading company, independent from its group company engaged in metal processing. The headquarters is located in Osaka, with eight bases in Asia and one in North America. Our business activities include a wide range of fields, such as factory solutions, electronics, EMS, coating, and mobile businesses, allowing us to engage with various customers. In the factory solutions business, under the slogan "ONE STOP SOLUTION," our business vision is to become an indispensable presence for manufacturers in Japan and around the world, paving the way for a bright future. We handle essential consumables, auxiliary materials, equipment, and electronic components for manufacturing, as well as the production of jigs and spare parts, design and manufacturing of factory automation equipment, disaster prevention-related products, and smart factory-related products that will contribute to manufacturers' efforts towards Industry 4.0. Currently, we are engaged with over 600 companies globally, and we will continue to leverage our transportation know-how as a traditional trading company to further expand our product offerings and grow our business in response to customer demands.