PUSHLOG: Equipment Operation Monitoring System for the Chemical Industry
PUSHLOG(GW-402 / GW-404)
Quickly detect abnormalities in chemical plants. Start IoT monitoring in just 10 minutes.
In the chemical industry, it is extremely important to detect equipment anomalies early to ensure stable operation and safety of plants. Unexpected equipment failures and anomalies not only lead to production losses but also carry the risk of serious accidents. Therefore, real-time monitoring of equipment status and a rapid notification system in the event of anomalies are required. The equipment operation monitoring system PUSHLOG achieves IoT integration simply by retrofitting existing equipment, addressing these challenges. 【Usage Scenarios】 - Monitoring the operating status of key equipment within chemical plants - Early response through real-time notifications in the event of anomalies - Identification of equipment that is a bottleneck in the manufacturing line - Checking the operating status of plant equipment from remote locations 【Benefits of Implementation】 - Reduction of downtime through early detection of equipment anomalies - Improvement and stabilization of production efficiency - Strengthening of safety management systems - Control of operational costs
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basic information
【Features】 - No specialized knowledge or programming is required; simply install it to enable IoT functionality. - You can start IoT operations with an introduction cost of 100,000 yen and a monthly fee of about 3,000 yen. - By simply selecting the PLC model and data collection device on the settings screen, remote monitoring is possible. - In case of emergencies, it sends push notifications to alert you of abnormalities and supports rapid response. - Equipped with an LTE-USIM chip, no additional communication installation is necessary. 【Our Strengths】 Itsuwa Trading Co., Ltd. supports manufacturing companies in their efforts towards Industry 4.0 through our factory solution business. Leveraging our long-standing expertise as a trading company, we provide optimal solutions tailored to our customers' needs. Utilizing our global network, we contribute to the development of our customers' businesses.
Price information
Initial introduction (equipment, 2-year usage fee) / monthly fee
Delivery Time
Applications/Examples of results
Visualization and IoT Implementation of Equipment in the Factory 1. Temperature Monitoring of Dryers (Acquired Data: Operational Status, Temperature) Connect temperature sensors (thermocouples) to Mitsubishi Electric's Q series PLC. Due to temperature variations in the dryer, temperatures are measured at three points: upper, middle, and lower sections. Since reaching the target temperature within a specified time is crucial for quality, data is collected to monitor temperature and time to reach the target. As operators are not always present, they can remotely monitor the drying status. If there are abnormalities in the reaching time, they can be alerted via email and promptly check the situation on-site. 2. Measurement Results from Inspection Equipment (Acquired Data: Measurement Values) By retrofitting equipment controlled by PLCs, measurement data can be saved. In the event of defective products, it is also possible to notify abnormalities via email, leading to early countermeasures for defects. 3. Monitoring the Operating Status of Pump Motors (Acquired Data: Motor Current and Load Rate) By remotely monitoring motors that require regular inspections, maintenance can be performed at appropriate times. Reducing the effort of regular inspections allows for overall cost reduction.
Line up（2）
| Model number | overview |
|---|---|
| GW-402 | RS232C type |
| GW-404 | RS-485 type |
catalog（1）
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Company information
Itsuwa Shoji Co., Ltd. was established in 1981 as a trading company, independent from its group company engaged in metal processing. The headquarters is located in Osaka, with eight bases in Asia and one in North America. Our business activities include a wide range of fields, such as factory solutions, electronics, EMS, coating, and mobile businesses, allowing us to engage with various customers. In the factory solutions business, under the slogan "ONE STOP SOLUTION," our business vision is to become an indispensable presence for manufacturers in Japan and around the world, paving the way for a bright future. We handle essential consumables, auxiliary materials, equipment, and electronic components for manufacturing, as well as the production of jigs and spare parts, design and manufacturing of factory automation equipment, disaster prevention-related products, and smart factory-related products that will contribute to manufacturers' efforts towards Industry 4.0. Currently, we are engaged with over 600 companies globally, and we will continue to leverage our transportation know-how as a traditional trading company to further expand our product offerings and grow our business in response to customer demands.