Reduce the frequency of replacing automotive interior cutting blades to 1/3! Ultra-thin non-stick coating.
NonStick STC
【Reduce maintenance costs and downtime】Extend the lifespan of blades from 1 month to 3 months with ultra-thin film coating that withstands wear attacks from fiberglass!
The interior linings used in automobiles (such as door trims and ceiling materials) often employ glass fiber (GF) composite sheets to enhance soundproofing and thermal insulation. However, in the manufacturing process, the extremely hard glass fibers cause significant wear on cutter blades, leading to blade replacements approximately every month. The downtime associated with line stoppages and the management and sharpening costs of spare blades have become a substantial burden. The solution to this issue is the ultra-thin, non-stick coating "NonStick STC." **Benefits of Introducing This Product:** - **Blade lifespan extended by "3 times":** It provides excellent slip properties (low friction), reducing the friction load caused by glass fibers. The sharpness lasts from one month to three months. - **Replacement frequency significantly reduced to "1/3":** It decreases the number of regular blade replacements, dramatically reducing labor hours and the management and sharpening costs of spare blades. - **Minimization of line stoppages (downtime):** It reduces the downtime associated with replacements, contributing to an overall increase in the operational efficiency of the factory. This is the optimal coating solution that simultaneously enhances durability and reduces maintenance.
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basic information
【Product Name】 Thin Film Non-Stick Coating "NonStick STC" 【Main Technical Features】 ■ Ultra-thin film specification (thickness less than 1µm) Unlike conventional fluoropolymer coatings (thickness several tens of µm), it does not round the blade edge, maintaining the sharp cutting ability and cutting precision of the tool. Reduced wear due to low friction The excellent low friction of the surface reduces the sliding resistance on the blade edge when cutting difficult-to-cut materials. High durability and non-stick properties Achieves both wear resistance and non-stick properties with over 200,000 continuous cutting tests using a tape dispenser. It has a strong coating that is difficult to peel off even in harsh cutting environments. 【Processing Compatibility】 Various industrial blades, cutter blades, slitter knives, carbide tools, etc.
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【Suitable Applications and Fields】 ■ Automotive and Transportation Equipment Sector Cutting process for glass fiber composite inner lining sheets, composite materials, and resin cover parts. ■ Processing of Difficult-to-Cut Materials Cutting blades for sheets containing glass fiber (GF), carbon fiber (CFRP), non-woven fabric, and synthetic leather. ■ Adhesive and Film Processing General cutting tools for adhesive tapes, films, and resin sheets. 【Examples of Implementation Results】 ■ Target Work Glass fiber composite sheets for automotive interior lining. ■ Tools Used Industrial cutting blades for inner lining cutting (cutter blades). ■ Implementation Results - The sharpness of the cutter lasts from the conventional "1 month" to "3 months" (lifespan tripled). - The frequency of regular blade replacements reduced to "1/3". - Significant reduction in downtime and maintenance costs associated with blade replacement. - Prevention of burrs and fraying on the cut surface, achieving stabilization of cutting quality.
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Company information
Nikken Coating Industry Co., Ltd. has been a specialized manufacturer of functional coatings for contract processing, earning the trust of customers across various industries for 79 years since its founding. We leverage our processing technology to maximize the properties of fluororesins, such as non-stick, lubricity, and chemical resistance, providing high-performance coatings that directly address customer challenges, including "Thermo Pro Release" for thermal welding processes and "NonStick STC" for blades and precision molds. In recent years, in response to movements regarding regulations on fluorinated compounds (PFAS), "PEEK resin," which is gaining attention as a substitute for fluororesins, has become a focus. Nikken Coating Industry commercialized the world's first PEEK resin coating, "PEEKCOAT," in 1999. Based on the solid knowledge and know-how accumulated over more than 20 years, we are further intensifying our research and development efforts to explore the potential of next-generation PEEK coatings! We aim to be recognized as "the go-to for PEEK coatings" and will continue to lead the way. As "the best partner for functional coatings that builds trust through technology," Nikken Coating Industry will continue to contribute to the creation of high-quality, high-performance products.
