Overcoming the weakness of fluororesin "scratches." High hardness ceramic coating "Biceram 100" that prevents adhesion of high-viscosity varnishes and adhesives.
Generally, "fluororesin coating" is widely used for non-stick and release purposes, but due to the softness of the coating film, using scrapers or spatulas during cleaning can damage the film, leading to wear and peeling. ■Features of Biceram 100 It is a high-performance surface treatment technology that forms a dense and hard coating based on ceramic components, achieving excellent non-stick properties and high coating hardness that surpass fluororesins. ■Prevention of scratches with the high hardness surface unique to ceramics Not only does it physically reduce the strong adhesion of high-viscosity resin varnishes and adhesives to the tank inner walls and receiving pans, but the coating is also less prone to scratches during cleaning with tools, allowing the initial excellent release effect to last for a long time. Additionally, it excels in chemical resistance and heat resistance against cleaning solvents, strongly supporting the longevity of equipment and maintenance-free operation in harsh industrial environments.
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**[Technical Brand]** Ceramic Coating "Biceram 100" **[Key Specifications and Features]** ■ High Durability Ceramic Coating The hard ceramic components effectively suppress scratches caused by abrasion from cleaning tools and physical contact. ■ Ultra-Low Surface Energy Surface characteristics that make it difficult for high-viscosity, strong-adhesion resin varnishes and paints to adhere. ■ Excellent Chemical and Heat Resistance Stable chemical properties that are not compromised by resin varnishes or maintenance cleaning solvents. *Note: Non-stick performance may decrease with certain organic solvents (mainly non-polar solvents) such as xylene, toluene, and hexane. ■ PFAS Free Safety design that does not contain environmentally harmful substances (organic fluorine compounds). **[Compatible Substrates and Shapes]** General metal parts such as stainless steel and steel materials (inner surfaces of tanks, drip trays, hoppers, chutes, stirring components, etc.) *For processes where siloxane-free is essential, we can also propose alternative coatings that are optimally suited.
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【Applicable Industries】 ■Automotive/Transportation Equipment Components for varnish impregnation devices for motor coils and electrical equipment ■Semiconductors/Electronic Components Transport and storage containers for insulating sealing materials for substrates and packages ■Chemical Industry Manufacturing and application equipment for high-viscosity paints, adhesives, and resin materials 【Case Study of Problem Solving】 ■Problem During the cleaning of tanks for strong adhesive varnish, the fluororesin coating was peeling off due to scraping with a spatula, resulting in dual challenges of rework costs and cleaning labor. ■Countermeasure Changed specifications to "Biceram 100," which combines wear resistance and release properties. ■Effect Even when workers clean with spatulas, the coating is no longer damaged, significantly extending the lifespan of the coating. This achieved simultaneous reductions in rework frequency (running costs) and downtime.
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Nikken Coating Industry Co., Ltd. has been a specialized manufacturer of functional coatings for contract processing, earning the trust of customers across various industries for 79 years since its founding. We leverage our processing technology to maximize the properties of fluororesins, such as non-stick, lubricity, and chemical resistance, providing high-performance coatings that directly address customer challenges, including "Thermo Pro Release" for thermal welding processes and "NonStick STC" for blades and precision molds. In recent years, in response to movements regarding regulations on fluorinated compounds (PFAS), "PEEK resin," which is gaining attention as a substitute for fluororesins, has become a focus. Nikken Coating Industry commercialized the world's first PEEK resin coating, "PEEKCOAT," in 1999. Based on the solid knowledge and know-how accumulated over more than 20 years, we are further intensifying our research and development efforts to explore the potential of next-generation PEEK coatings! We aim to be recognized as "the go-to for PEEK coatings" and will continue to lead the way. As "the best partner for functional coatings that builds trust through technology," Nikken Coating Industry will continue to contribute to the creation of high-quality, high-performance products.
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