Automation and Labor Saving: Are you giving up thinking 'There's nothing but humans to do it...?
[Automation and Labor Saving] Are you giving up, thinking "There's nothing but humans to do it..."? We will achieve labor reduction on-site through the automation of manual and simple tasks.
We will be exhibiting at the 29th Monozukuri World Osaka (Monozukuri NEXT). Booth No. [16-16] On the day, we will introduce the loading and unloading of lead frames into our in-house inspection equipment. Automating on-site challenges! * We want to automate the equipment we are currently using. * We want to improve heavy labor processes to make them more comfortable. * We have ideas, but how can we realize them? * It’s hard to find specifications that fit our needs with off-the-shelf products. We will assist in improving your operations. Taiyo Technorex can propose solutions ranging from small standalone automation to large manufacturing lines. 〇 Introduction of operational examples Our proposed automation system was featured in a promotional video by our customer. We have received permission for it to be published on this site, so please check it out via the video link. Our automation system: 13-23 seconds, 38-49 seconds * Loading and unloading of materials using a dual-arm robot transport system. Elephantech Inc. https://www.elephantech.co.jp/ "Elephantech - A startup leading the world in FPC printing."
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We provide FA systems suitable for your industry and business type, including collaborative robots, industrial robot system integration, and peripheral devices, starting from just one unit. We achieve automation through the automation of exterior inspection devices manufactured by Taiyo Techno-Rex and handling technology for thin products, which is possible because Taiyo Techno-Rex is also an FPC manufacturer. Introduction to Elephantech Inc. The company is a Japanese startup established in 2014. It manufactures flexible printed circuits (FPC) using its unique metal inkjet printing technology. This technology is environmentally friendly compared to traditional FPC manufacturing methods, allowing for the production of high-quality FPC at a low cost. The company's FPCs are used in various applications, including wearable devices, IoT devices, and automobiles. In 2022, it received the Special Award "Mizuho Award" in the Forbes JAPAN Entrepreneur Ranking. In 2023, the company's technology won the Minister of Economy, Trade and Industry Award at the "CEATEC AWARD 2023."
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【Case Studies】 〇 Pressure Testing of Ceramic Substrates By introducing robots into the inspection process of substrates that were previously conducted manually, we achieved 24-hour automation of work transport, setup, inspection, and discharge. Additionally, by linking the inspection equipment with the system, we enabled an increase in productivity. 〇 FPC Transport to AOI We automated the simple task of feeding FPC into the automatic inspection equipment from input to discharge. By using sensors for automatic alignment instead of vision cameras, we corrected any misalignment of the workpieces.
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Automation case (Taiyo Techno-Rex factory)
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Automation case (Taiyo Technorex factory)
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Automation case (Taiyo Technorex factory)
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![Final Appearance Inspection Device for Substrates 'TY-VISION M111SC' [High Resolution: 2.5μm/3μm]](https://image.mono.ipros.com/public/catalog/image/01/3d1/707248/IPROS52478708147886811742.jpeg?w=120&h=170)
Company information
Taiyo TechnoRex Co., Ltd. continues to operate in the fields of prototype development of flexible printed circuit boards (FPC) and printed circuit board testing systems. Since FPC is fundamentally related to the structure of hardware, both high precision quality and shortened development time are required. We have extensive experience and know-how in the manufacturing processes of single-sided FPC, double-sided FPC, multilayer FPC, and their advanced types, and we continuously improve and enhance our technology, resulting in consistent evaluations of our delivery times and quality. Additionally, while technically advancing further miniaturization and high density, we are also undertaking new initiatives such as bump-type and special material electroplating. On the other hand, our printed circuit board testing systems mainly consist of electrical inspection systems and final appearance inspection systems, which are adopted in the mass production sites of FPCs and package/module-type substrates. They operate day and night in quality control settings for substrates used in smartphones, automotive applications, and various electronic devices. We will continue to respond to the increasingly diverse market needs. *On December 21, 2023, the company name was changed from "Taiyo Kogyo Co., Ltd." to "Taiyo TechnoRex Co., Ltd."*
