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  6. [Application Example] Customized Hexapod for Aircraft Manufacturing

[Application Example] Customized Hexapod for Aircraft Manufacturing

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last updated:Oct 06, 2026

PI Japan
PI Japan
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High dynamic 6-degree-of-freedom compensation in aircraft manufacturing.

The PI has developed the high-performance hexapod H-900K101 for milling, deburring, sealing, and drilling processes of CFRP wing outer panels in the Airbus-led research project "Wing of Tomorrow." By combining it with the coarse positioning of a multi-joint robot, it dynamically compensates for high-frequency trajectory deviations caused by machining forces with high speed and precision during milling. In addition to its high dynamic characteristics, capable of accelerating a maximum payload of 40 kg at up to 1.2G in the XY plane, it has been optimized for specific applications, including a lower center of gravity and reduced overall height. Furthermore, with EtherCAT compatibility and fiber optic communication between the hexapod controller and driver, it can control drivers located up to 100 meters away from the control panel outside the machining cell while minimizing control loop delays to ensure high responsiveness. It aims to meet the stringent tolerances required in the aerospace field, improving machining and sealing accuracy while reducing manufacturing time and process costs.

    Milling machineOther processing machines
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[Application Example] Customized Hexapod for Aircraft Manufacturing

  • Advances in Aircraft Construction
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Please feel free to contact us regarding consultations on technology and product selection for positioning products. PI has been specializing in precision positioning products for over 50 years.

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Aircraft manufacturing.

Detailed information

  • csm_H-900k101Hexapod-in-Operation_f964b43997.jpg

    ADMAS system at IFAM Stade: MABI Robotic's joint robot equipped with a hexapod from PI processes CFK components (Photo credit: Fraunhofer IFAM)

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High-speed, compact, high-precision small hexapod H-811.x2IHP

High-speed, compact, high-precision small hexapod H-811.x2IHP

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Industrial Hexapod H-815

Industrial Hexapod H-815

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Hexapod H-850 with a load capacity of up to 250 kilograms.

Hexapod H-850 with a load capacity of up to 250 kilograms.

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High-speed operation and moderate load capacity are features of the parallel kinematic hexapod H-840.

High-speed operation and moderate load capacity are features of the parallel kinematic hexapod H-840.

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Hexapod H-825 with a compact design, capable of supporting a load of up to 30 kilograms.

Hexapod H-825 with a compact design, capable of supporting a load of up to 30 kilograms.

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High-precision small hexapod H-811.I2

High-precision small hexapod H-811.I2

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High-speed, high-precision 6-axis compact hexapod H-811

High-speed, high-precision 6-axis compact hexapod H-811

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Hexapod Positioning System with Application Examples

Hexapod Positioning System with Application Examples

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High-resolution hexapod H-840G2IHP

High-resolution hexapod H-840G2IHP

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Company information

PI

PI Japan

Electronic Components and Semiconductors

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The German headquarters, with over 50 years of experience and 30 years as a Japanese corporation, presents new solutions from PI, a company specializing in precision positioning products. We offer the world's number one piezo stages and actuators, as well as hexapod positioning products. Additionally, we are enhancing our lineup of linear motor-driven products and high-precision air bearing stages. In positioning, attention to the foundation is also crucial, and we provide granite bases, enabling us to propose composite systems as well. Please take a look at our diverse lineup that provides cutting-edge technology to production sites around the world, advanced equipment, and various fields of cutting-edge research.

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