【Durability of about 1 year】Eliminates frequent mold recoating and replacement due to early wear of fluororesin. Significantly reduces maintenance labor and production loss with wear-resistant PEEK blend!
In the resin molding line, early wear of the mold surface coating increases "frequent line stoppages (downtime)," "management costs for spare molds," and "outsourcing costs for recoating," which are significant factors that pressure the factory's operating rate and profitability. In harsh molding environments where conventional wear-resistant fluoropolymer coatings reach their limits in about three months, a fundamental long-life solution is required. Our "PEEKCOAT Plus" is a hybrid coating that combines the excellent release properties of fluoropolymers with the wear resistance of super engineering plastic "PEEK resin." [Value of Introduction in Cost and Productivity] ● Significant improvement in mold lifespan to "about 1 year" The coating structure that withstands harsh pulling and rubbing operations improves wear resistance by about four times compared to conventional coatings (approximately three months). ● Reduction in maintenance labor and costs The frequency of mold removal and recoating is drastically reduced, lowering repair costs and the storage and management costs of spare molds. ● Maximization of line operating rate By avoiding unexpected line stoppages due to maintenance, it contributes to the overall productivity improvement of the factory.
Inquire About This Product
basic information
【Product Specifications・Brand】 ●Brand Name High-performance Coating "PEEKCOAT Plus" Series ●Specifications Fluororesin × PEEK Composite Coating "PEEKCOAT Plus" ●Contract Processing (Specifications) Baking application tailored to each company's molds and part shapes 【Functionality・Durability Specs】 ●Durability Performance Achieved approximately 4 times the continuous usage record (about 1 year) compared to conventional wear-resistant grades (about 3 months). ●Mechanism Hard PEEK resin microparticles uniformly dispersed within the fluororesin coating function as reinforcement, preventing wear and maintaining excellent non-stick and sliding performance over an extended period. ●Wear Resistance Suitable for high-load and high-friction resin press molding and continuous sliding environments. 【Supported Services】 ●Test application on molds and forming jigs (prototype support) ●Optimization proposals for coating specifications based on installation environment and resin materials
Price range
Delivery Time
Applications/Examples of results
【Recommended Areas】 ● Plastic and rubber molding manufacturers (press, sintering, extrusion molding) ● Production management and maintenance departments aiming to reduce regular mold recoating costs and maintenance man-hours 【Implementation Effectiveness Results (Dust Collector Filter Molding Mold)】 ● Conventional Issues - Fluororesin coating wears out in a short period. - Mold removal and recoating occur every 1 to 3 months, leading to significant burdens from line stoppages and maintenance man-hours. ● Improvement Effects After Implementation - Extended mold lifespan: Continuous usage period extended to about 1 year (durability approximately 4 times greater). - Dramatic reduction in maintenance costs and man-hours: Reduced the number of mold exchanges and the number of spare molds held, significantly cutting recoating costs and maintenance work time. - Achieved stable production: Reduced unexpected operational stoppages, greatly contributing to the overall production line operating rate of the factory.
Company information
Nikken Coating Industry Co., Ltd. has been a specialized manufacturer of functional coatings for contract processing, earning the trust of customers across various industries for 79 years since its founding. We leverage our processing technology to maximize the properties of fluororesins, such as non-stick, lubricity, and chemical resistance, providing high-performance coatings that directly address customer challenges, including "Thermo Pro Release" for thermal welding processes and "NonStick STC" for blades and precision molds. In recent years, in response to movements regarding regulations on fluorinated compounds (PFAS), "PEEK resin," which is gaining attention as a substitute for fluororesins, has become a focus. Nikken Coating Industry commercialized the world's first PEEK resin coating, "PEEKCOAT," in 1999. Based on the solid knowledge and know-how accumulated over more than 20 years, we are further intensifying our research and development efforts to explore the potential of next-generation PEEK coatings! We aim to be recognized as "the go-to for PEEK coatings" and will continue to lead the way. As "the best partner for functional coatings that builds trust through technology," Nikken Coating Industry will continue to contribute to the creation of high-quality, high-performance products.
![[Comprehensive Catalog] High-performance pharmaceuticals packed with 110 years of history and technology.](https://image.mono.ipros.com/public/product/image/7fc/2000153777/IPROS51294870868527324567.jpeg?w=280&h=280)
