Solve static electricity problems with pillow packaging machines! Anti-static coating.
Pass-e Coat
Prevention of film adhesion: Fundamental resolution of chocolate stops with a conductive fluororesin coating. Achieving smooth high-speed transport.
In high-speed pillow packaging machines for snacks and frozen foods, the "static electricity" generated by the friction between the packaging film and guide components is a significant design challenge that can lead to film adhesion issues, wrinkling, and ultimately line stoppages (chocolate stops). ■Challenges of Conventional Operations Standard fluororesin coatings can ensure slip properties, but they have the drawback of being unable to prevent static electricity generated by the friction between the coating surface and the film. ■Static Prevention Fluororesin Coating "Pass-e Coat (NKE-01)" This is a functional coating based on PTFE with an extremely low friction coefficient, uniformly dispersing conductive materials. It maintains excellent smoothness without damaging the film while quickly dissipating static electricity generated by friction, thereby preventing transport failures in advance.
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basic information
**Product Name** Pass-e Coat (Grade Name: NKE-01) **Base Resin** PTFE (Polytetrafluoroethylene) **Main Functions and Features** ■ High conductivity and static electricity prevention Reduces surface and volume resistivity through a conductive network within the coating, efficiently eliminating frictional static electricity. ■ Excellent smoothness and low friction Even with an ultra-thin film, it does not scratch the surface and allows for smooth transport in a stable position. ■ Recoating compatible After long-term wear, functionality can be restored to like-new condition by peeling and reapplying. **Applications** Film transport guide components for automatic packaging machines, chutes, etc.
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Applications/Examples of results
【Application】 ■ Film supply and transport guide components for high-speed pillow packaging machines. ■ Sliding parts of automated machines that handle films and thin sheets. 【Implementation Results and Effects】 ■ Confirmed during the introduction tests by packaging machine manufacturers that static electricity charging and sticking/wobbling of the film can be completely prevented. ■ With the elimination of the risk of chocolate stops, the line operating rate for end users has improved. ■ By eliminating transport resistance due to static electricity, stable film supply at higher speeds has become possible, achieving an overall improvement in the specifications of the packaging machines. Adopted as standard specifications.
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Company information
Nikken Coating Industry Co., Ltd. has been a specialized manufacturer of functional coatings for contract processing, earning the trust of customers across various industries for 79 years since its founding. We leverage our processing technology to maximize the properties of fluororesins, such as non-stick, lubricity, and chemical resistance, providing high-performance coatings that directly address customer challenges, including "Thermo Pro Release" for thermal welding processes and "NonStick STC" for blades and precision molds. In recent years, in response to movements regarding regulations on fluorinated compounds (PFAS), "PEEK resin," which is gaining attention as a substitute for fluororesins, has become a focus. Nikken Coating Industry commercialized the world's first PEEK resin coating, "PEEKCOAT," in 1999. Based on the solid knowledge and know-how accumulated over more than 20 years, we are further intensifying our research and development efforts to explore the potential of next-generation PEEK coatings! We aim to be recognized as "the go-to for PEEK coatings" and will continue to lead the way. As "the best partner for functional coatings that builds trust through technology," Nikken Coating Industry will continue to contribute to the creation of high-quality, high-performance products.
