Over 30 times the lifespan of drive rolls! Surface treatment that reduces maintenance labor.
PEEKCOAT
【Significantly Reduced Exchange Frequency】Free from tube replacement every two weeks! Optimize running costs and maintenance resources with PEEK coating.
In the maintenance field of food manufacturing lines, the regular replacement of consumable parts and responses to unexpected troubles are significant factors that drive up operational costs. ■ Limitations of Conventional Measures The fluororesin tubes used for the drive rolls in the seasoning process of snack foods break down in just a few weeks, causing maintenance personnel to constantly be occupied with preparing spare parts and replacement work. ■ PEEK Coating "PEEKCOAT N" This is a technology that directly coats metal rolls with neat PEEK, which has excellent mechanical strength and wear resistance. It resolves the conventional issues of "breaking easily and needing frequent replacements," achieving a long life of two years from installation. This dramatically reduces the workload of maintenance personnel and allows for a concentration of resources on the original equipment maintenance activities.
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【Technical Name】 PEEK Coating "PEEKCOAT N" 【Cost and Maintenance Design Specifications】 ■ Long Life Dramatically improves the durability of consumable parts that traditionally last 2 weeks to 1 month (durability over 30 to 50 times) ■ Maintenance-Free Eliminates the need for tube removal and replacement, maintaining good condition for a long time with only routine cleaning ■ Safety and Adhesion Prevention In addition to a design that complies with food sanitation laws, it suppresses the adhesion of seasonings to metal surfaces 【Target Audience】 Maintenance departments, factory managers, and production engineers considering reductions in manufacturing costs and maintenance man-hours
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Applications/Examples of results
【Application】 ■ Drive components of food manufacturing and automated transport lines troubled by frequent parts replacement and maintenance labor. ■ Conveyor rolls, rollers, and rotating shaft components where high loads and friction are concentrated. 【Implementation Results and Improvement Effects】 ■ Significant reduction in maintenance labor The regular tube replacement work that maintenance personnel were burdened with has become unnecessary, greatly cutting down the factory's maintenance and operational costs. ■ Compression of spare parts costs Reduced the hassle of frequent replacements and the constant stocking and management of spare materials in a short period. ■ Feedback from the field "We had been struggling for years with chocolate stops due to tears in the fluororesin tubes and frequent replacements, but since the introduction, we have operated stably for two years without replacements. The burden on the site has significantly decreased," receiving high praise.
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Company information
Nikken Coating Industry Co., Ltd. has been a specialized manufacturer of functional coatings for contract processing, earning the trust of customers across various industries for 79 years since its founding. We leverage our processing technology to maximize the properties of fluororesins, such as non-stick, lubricity, and chemical resistance, providing high-performance coatings that directly address customer challenges, including "Thermo Pro Release" for thermal welding processes and "NonStick STC" for blades and precision molds. In recent years, in response to movements regarding regulations on fluorinated compounds (PFAS), "PEEK resin," which is gaining attention as a substitute for fluororesins, has become a focus. Nikken Coating Industry commercialized the world's first PEEK resin coating, "PEEKCOAT," in 1999. Based on the solid knowledge and know-how accumulated over more than 20 years, we are further intensifying our research and development efforts to explore the potential of next-generation PEEK coatings! We aim to be recognized as "the go-to for PEEK coatings" and will continue to lead the way. As "the best partner for functional coatings that builds trust through technology," Nikken Coating Industry will continue to contribute to the creation of high-quality, high-performance products.
