Directly connectable to high-pressure lines! A compact sensor that continuously monitors contamination and wear in hydraulic and lubrication systems.
The "OPCom Particle Monitor" is a high-precision optical particle sensor that continuously monitors particle contamination and the wear condition of machinery in hydraulic fluids and lubricants in real-time. By quickly detecting and displaying changes in particle concentration within the system, it helps prevent equipment troubles and secondary damage, contributing to reduced maintenance costs. ■ High Pressure Resistance Design and Direct Installation With a high pressure specification of up to 420 bar (static pressure 600 bar), it can be directly installed and operated on hydraulic lines. ■ High-Precision Optical Measurement It adopts a light-blocking laser measurement in compliance with ISO 11943. It accurately displays cleanliness classes based on international standards such as ISO 4406, SAE AS 4059, NAS 1638, and GOST 17216. ■ Excellent Operability Equipped with a highly visible display and keypad, it enables intuitive settings on-site. ■ Rich Communication Interfaces Supports various communications such as analog output, CAN bus, and IO-Link, making it easy to integrate with PLCs. ■ Excellent Environmental Resistance and Variations Featuring robust protection grade IP67, models that accommodate special operating fluids such as phosphate esters are also available in the lineup.
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basic information
■Measurement Principle and Corresponding Standards Light-blocking method using laser light (ISO 11943 calibration). Compliant with ISO 4406:99, SAE AS 4059, NAS 1638, and GOST 17216 standards. ■Measurement Sizes 4, 6, 14, 21 µm ■Pressure and Flow Rate Dynamic pressure maximum 420 bar (6,090 psi), static pressure maximum 600 bar (8,700 psi) Permissible flow rate 50 to 400 ml/min ■Operating Temperature and Environment -20 to +85 °C (display up to +60 °C), humidity 0 to 100% (protection rating IP67) ■Compatible Fluids Mineral oils, synthetic esters, PAG, ZAF, PAO, phosphate esters (dedicated model) ■Power Supply and Power Consumption DC 9 to 33 V, maximum 2 W (maximum 0.3 A) ■Communication and Memory RS232, CANopen, SAE J1939, IO-Link, 4-20mA output, alarm contacts, etc., built-in memory for 3,000 entries ■Size and Weight Weight approximately 720 g Pipe connection is G1/4 and Minimess M16x2
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Applications/Examples of results
■Inline condition monitoring of hydraulic and lubrication systems in construction machinery, machine tools, wind power generation, and industrial plants ■Constant monitoring of oil change timing and filter filtration performance, predictive maintenance (CBM) ■Contamination management of phosphate ester-based hydraulic fluids (in aviation, power plants, etc.)
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MIT Inc. responds to your needs with high expertise, accurately and swiftly, from the sale of various measuring instruments from a wide range of products used in clean rooms to the development and provision of experimental visualization engine systems essential for engine development.
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