When the thickness or shape does not match with commercially available products. Consider specialized items with long holes or notches based on the drawings.
This is a contract processing service for precision spacers that adjust the height and gaps of devices and jigs. We can discuss the production of special shapes, long holes, notches, internal cut shapes, and single or small quantities with different thicknesses. We select machining, wire cutting, and surface grinding based on material, shape, and required precision. Not everything is processed by wire cutting. In addition to thickness dimensions, we check the flatness, parallelism, and surface roughness of contact surfaces, as well as the positional relationship between the outer shape and holes. Please inform us via drawings which dimensions or surfaces are important for assembly. We will organize and consider the conditions that can be met with commercially available products and those that require custom processing. The image is for explanatory purposes related to the original article. The shapes shown are examples of processing consultations and do not represent delivery achievements.
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basic information
【Consultation Targets for Processing】 Spacers with special shapes, L-shaped, U-shaped, frame shapes, long holes, and notches 【Consideration of Methods】 Machining: holes, counterbores, steps, etc. Wire cutting: complex contours, through-cut shapes, etc. Surface grinding: finishing thickness and reference surfaces 【Confirmation Items】 Material, outer shape, thickness tolerance, flatness and parallelism, surface roughness, heat treatment and surface treatment, holding methods The combination and order of processing steps, as well as the corresponding accuracy, will be confirmed individually.
Price information
We will confirm the material, shape and thickness, holes, long holes, notches, required tolerances, heat treatment and surface treatment, and quantity, and provide individual estimates.
Delivery Time
※We will confirm the drawings, materials, quantities, necessary processes, and the condition and desired delivery date of materials and supplied items, and provide guidance accordingly.
Applications/Examples of results
【Examples of Applications and Processing Consultations】 - Adjustment of installation height and gaps for equipment and jigs - Spacers with notches to avoid surrounding components - Adjustment parts with a common outer shape and hole position, but varying thickness - Special spacers made based on drawings for replacement These are all examples of applications and consultations. We will consider the feasibility of processing based on drawings, starting from one piece or small quantities.
Company information
Hansei Seiko Co., Ltd. is a precision metal processing company founded in 1948, based in Kobe City, Hyogo Prefecture. We offer integrated processing services centered around wire cut electrical discharge machining, shape electrical discharge machining, and fine hole electrical discharge machining, as well as machining, polishing, finishing, and measurement. We welcome inquiries for precision parts, mold components, jigs, test pieces, and more, whether for single items, prototypes, or small lots. In addition to processing hardened steel, carbide, and stainless steel, we also handle contour machining of thick parts, key grooves, fine slits, and complex shapes. We confirm material, shape, required precision, and application, and consider processing conditions and processes. This reduces the burden of arranging multiple processing locations and supports part manufacturing. Based on the principle of "making according to the drawings," we conduct inspections and measurements in-house to confirm the finish before shipping. Based in Kobe and Hyogo, we accept processing inquiries and quotation requests from across the country. If you have parts you are struggling to process or drawings for which you would like to consider methods and processes, please feel free to consult with us. https://www.hansei.co.jp/


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