Maintenance DX that starts with the visualization of on-site equipment. By utilizing data for situational awareness and remote monitoring, it enables the efficiency of maintenance operations and reduces the risk of equipment downtime.
The digitization of maintenance operations allows for timely understanding of the condition of factories and equipment. It reduces the burden of inspection and patrol tasks, enables the detection of signs of equipment failure, lowers the risk of unexpected equipment shutdowns, and facilitates rapid responses on-site as well as the efficiency of maintenance operations.
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basic information
■Four Key Technologies for Remote Monitoring of Factories and Equipment We propose solutions tailored to your current challenges, ranging from remote monitoring using AI and IoT to remote work support, data visualization and analysis, and energy management. - Remote Monitoring with AI and IoT By utilizing AI, IoT cameras, vibration sensors, and more, we automatically acquire and digitize the numerical and status data of equipment from a distance. — Comprehensive Smart Security Service — Rotating Machinery Fault Prediction Monitoring System - Remote Work Support By using smart glasses, we expedite initial responses during emergencies, minimizing travel costs and downtime. — Remote Work Support Package - Integrated Data Visualization and Analysis We streamline the integrated management of operational monitoring data and maintenance management data, facilitating information sharing and trend management, and supporting data-driven decision-making. — Energy Management and Analysis Tool MainGATE/PPA for EMS — Comprehensive Smart Security Service - Energy Management We enable centralized monitoring of energy consumption, contributing to data-driven energy-saving measures and stable factory operations. — Energy Management and Analysis Tool MainGATE/PPA for EMS
Applications/Examples of results
Case 1: Extension of Regular Inspection Cycle and DX/Streamlining of Maintenance Operations through Smart Safety Application [Challenge] The risk of equipment deterioration and the operational burden of power outage work associated with annual regular inspections. [Effect] By introducing smart safety, it became possible to review safety regulations and extend the regular inspection cycle. Case 2: Real-time Data Visualization and Analysis Across Multiple Factory Sites [Challenge] Difficulty in real-time sharing due to paper management of on-site information. [Effect] Real-time visualization of data improved manufacturing management efficiency by 15%. Case 3: Emergency Response to Troubles at Factory Sites [Challenge] Delays in initial response and incorrect actions led to longer recovery times. [Effect] Rapid trouble response became possible, reducing the burden by decreasing on-site dispatches. Case 4: Streamlining Maintenance and Cost Reduction through Online Analysis Alternatives and Supplements [Challenge] High costs associated with data interruption during equipment failures, recovery work, and standby equipment operation. [Effect] Reduced recovery and procedural work by 90%, thereby controlling capital investment, maintenance, and labor costs. *Details of the cases can be confirmed on the website.
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Remote monitoring of factories and equipment (thematic solutions)
Company information
Providing solutions for various plants and factories such as food, chemicals, oil and gas pipelines, paper and pulp, and cleaning facilities. Our measurement and control systems have over 40 years of history since the launch of the first distributed control system in 1975. Based on our track record, we propose systems and solutions to support the latest technologies, IoT utilization, and the development of smart factories. - Steam generation heat pumps / waste heat utilization / visualization of thermal energy - Clamp-on steam flow meters / flow meters / flow sensors / thermal balance analysis - Industrial furnaces / electric furnaces / high-frequency induction furnaces / IGBT power supplies - Gas analyzers / gas measurement devices / gas analysis sensors - Predictive maintenance / anomaly detection maintenance / preventive maintenance / maintenance and prevention systems / smart security - Smart factory - MES / DCS / SCADA / edge controllers - EMS / energy management systems / visualization of energy - Smart glasses / remote work support systems - Multivariate analysis / MSPC - Engineering tools
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![[For the food manufacturing and beverage manufacturing industry] Digitizing the management of oxygen deficiency hazard work in tank entry.](https://image.mono.ipros.com/public/product/image/bf8/2001525769/IPROS12773363766147418267.jpg?w=280&h=280)
