Effectively utilize factory wastewater and waste heat. We support the reduction of boiler fuel costs, CO2 emissions, and decarbonization.
We will effectively utilize the waste hot water and waste heat generated from the manufacturing process to improve energy efficiency by generating steam and finding alternatives for heat sources. This will help reduce fuel costs and support the decarbonization of factories.
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basic information
■Four Key Technologies for Utilizing and Recovering Waste Heat in Factories We propose products and services that support the optimization of thermal energy according to the operational conditions of the site, from flow measurement without the need for piping work, thermal balance analysis, utilization of waste heat through heat pumps, to overall energy management of the factory. - External Flow Meter Easily installed without the need for piping work, and there is no need to stop operating equipment when installing the flow meter. - Clamp-on Ultrasonic Flow Meter for Steam - Detection of Micro Flow of Steam Accurately measures micro flows during low load or equipment standby that conventional vortex and differential pressure flow meters could not capture. - Clamp-on Ultrasonic Flow Meter for Steam - Quantitative Understanding of Thermal Balance Visualizes the thermal balance of steam-utilizing equipment in real-time and automatically analyzes the causes of thermal loss and malfunctions using AI technology. This enables optimal control and operation of the equipment. - Thermal Balance Analysis System - Waste Heat Recovery and Steam Generation Recovers heat from waste hot water and waste heat to generate saturated steam. By reusing waste heat as a heat source, it reduces fuel consumption and CO2 emissions. - Steam Generation Heat Pump
Applications/Examples of results
Case 1: Reduction of CO2 emissions by utilizing hot water discharged from the production process [Challenge] It was difficult to understand the optimal utilization locations and cost-effectiveness of the discharged hot water. [Effect] Estimated a 60% reduction in energy costs and a 55% reduction in CO2 emissions through the utilization of discharged hot water. Case 2: Energy-saving measures utilizing surplus waste heat from diesel engines [Challenge] Unable to effectively utilize the unused waste heat from self-generated power, hindering energy savings in the factory. [Effect] Approximately 55% reduction in energy costs for steam generation and about 40% reduction in CO2 emissions. Case 3: Efficiency improvement of steam utilization equipment through a thermal energy management system [Challenge] Unable to grasp heat loss and efficiency of steam equipment, hindering energy-saving measures. [Effect] Reduction of waste through visualization of thermal balance, achieving operational improvements and energy savings. Case 4: Thermal balance analysis of steam used in sterilization equipment [Challenge] Decreased recovery heat due to deterioration of heat exchangers and occurrence of steam loss. [Effect] Identification of causes through visualization of thermal balance, revealing the potential for waste heat recovery and utilization. *Please check the website for other cases.
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Utilization of factory waste heat and waste heat recovery (thematic solutions)
Company information
Providing solutions for various plants and factories such as food, chemicals, oil and gas pipelines, paper and pulp, and cleaning facilities. Our measurement and control systems have over 40 years of history since the launch of the first distributed control system in 1975. Based on our track record, we propose systems and solutions to support the latest technologies, IoT utilization, and the development of smart factories. - Steam generation heat pumps / waste heat utilization / visualization of thermal energy - Clamp-on steam flow meters / flow meters / flow sensors / thermal balance analysis - Industrial furnaces / electric furnaces / high-frequency induction furnaces / IGBT power supplies - Gas analyzers / gas measurement devices / gas analysis sensors - Predictive maintenance / anomaly detection maintenance / preventive maintenance / maintenance and prevention systems / smart security - Smart factory - MES / DCS / SCADA / edge controllers - EMS / energy management systems / visualization of energy - Smart glasses / remote work support systems - Multivariate analysis / MSPC - Engineering tools
![High-speed recovery of industrial oil: Floating oil recovery device FOS series [*Video available*]](https://image.mono.ipros.com/public/product/image/cc2/2000119764/IPROS7347016351039514382.JPG?w=280&h=280)
![Heat recovery system through existing furnace modification [Case Study Introduction]](https://image.mono.ipros.com/public/product/image/228/2001523693/IPROS329564963955205693.jpg?w=280&h=280)
