We support the efficiency of manufacturing operations and the stability of quality through the visualization of manufacturing sites and data integration.
Supports real-time visualization of manufacturing sites, advanced analysis using AI, and phased or partial system implementation according to on-site conditions. Aids in speedy decision-making, efficiency in manufacturing management operations, and stabilization of quality.
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basic information
■Four Key Technologies Supporting the Digital Transformation of Manufacturing Sites From data collection and visualization to advanced predictive analytics, we propose products and services tailored to your current challenges and the system environment of your manufacturing site. - Real-time Data Visualization Automatically collect data from IoT sensors and control systems within the factory, displaying KPIs and equipment operational status in real-time on a dashboard. — Comprehensive Smart Security Service — Energy Management and Analysis Tool MainGATE/PPA for EMS - Integrated Management of Manufacturing Information Aggregate manufacturing performance data and create a centralized management platform. — Energy Management and Analysis Tool MainGATE/PPA for EMS - Multivariate Analysis (MSPC) Detect changes that are difficult to capture with the human eye, significantly reducing the time required for investigation and analysis of root causes. — Multivariate Analysis Tool MainGATE/MSPC - Soft Sensor Technology Estimate quality indicators and process states that are difficult to measure directly in real-time using mathematical models based on existing measurement data. — Soft Sensor Development/Calculation Tool EFPROSENS
Applications/Examples of results
Case 1: Extension of Regular Inspection Cycle and DX/Streamlining of Maintenance Operations through Smart Safety Application [Challenge] The risk of equipment degradation and the operational burden of power outages due to annual regular inspections. [Effect] By introducing smart safety, it became possible to review safety regulations and extend the regular inspection cycle. Case 2: Real-time Data Visualization and Analysis Across Multiple Factory Sites [Challenge] Difficulty in real-time sharing due to paper management of on-site information. [Effect] Real-time data visualization improved manufacturing management efficiency by 15%. Case 3: Emergency Response to Troubles at Factory Sites [Challenge] Delays in initial response and incorrect actions led to prolonged recovery times. [Effect] Rapid trouble response became possible, reducing the burden by decreasing the need for on-site dispatch. Case 4: Streamlining Maintenance and Cost Reduction through Online Analysis Alternatives and Supplements [Challenge] Data interruption during equipment failures and high costs associated with recovery work and spare equipment operation. [Effect] Reduced recovery and procedural tasks by 90%, thereby controlling capital investment, maintenance, and labor costs.
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DX in Manufacturing Sites (Thematic Solutions)
Company information
Providing solutions for various plants and factories such as food, chemicals, oil and gas pipelines, paper and pulp, and cleaning facilities. Our measurement and control systems have over 40 years of history since the launch of the first distributed control system in 1975. Based on our track record, we propose systems and solutions to support the latest technologies, IoT utilization, and the development of smart factories. - Steam generation heat pumps / waste heat utilization / visualization of thermal energy - Clamp-on steam flow meters / flow meters / flow sensors / thermal balance analysis - Industrial furnaces / electric furnaces / high-frequency induction furnaces / IGBT power supplies - Gas analyzers / gas measurement devices / gas analysis sensors - Predictive maintenance / anomaly detection maintenance / preventive maintenance / maintenance and prevention systems / smart security - Smart factory - MES / DCS / SCADA / edge controllers - EMS / energy management systems / visualization of energy - Smart glasses / remote work support systems - Multivariate analysis / MSPC - Engineering tools
![On-site Improvement Work Analysis Standard Tool "Time Prism" [Materials Provided]](https://image.mono.ipros.com/public/product/image/4cc/2001533878/IPROS11471229766871384453.png?w=280&h=280)
