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  6. Residual Stress Reduction Device [Eliminating Residual Stress in Metals with Vibration Energy!]

Residual Stress Reduction Device [Eliminating Residual Stress in Metals with Vibration Energy!]

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FORMULA62

last updated:Aug 21, 2023

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A residual stress reduction device that removes residual stress in metals using vibrational energy! It's a portable type, so there's no need to move the object elsewhere!

Residual stress can lead to dimensional deviations that hinder processing and is a significant cause of deformation after machining. This harmful residual stress has generally been removed by thermal methods such as annealing. However, in recent years, mechanical methods that are more economical, energy-efficient, and capable of removing residual stress in a shorter time have gained attention. 【Features】 ■ Reduces internal stress generated during processing, mitigating cracks and deformation ■ Portable type, eliminating the need to move the object elsewhere ■ Completely safe as it only applies low-frequency vibrations ■ Processing time is acceptable within 15 to 45 minutes ■ Extremely wide usage range from 0.5 kg to 100 tons ■ Usable regardless of shape for metals and non-ferrous metals *For more details, please contact us.

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Residual Stress Reduction Device [Eliminating Residual Stress in Metals with Vibration Energy!]

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Residual stress, which is the deformation residual stress after processing, can lead to dimensional deviations that hinder the processing steps and is a significant cause of deformation after processing. Such harmful residual stress has generally been removed by thermal methods, specifically annealing. However, in recent years, mechanical methods that can economically and energy-efficiently remove residual stress in a shorter time have gained attention. This is the stress removal method using vibrations from "FORMULA 62." - Reduces internal stress generated during welding, mitigating cracks and deformation. - Adjusts internal stress before machining to ensure it does not exceed peak values during processing. - Testing equipment is available for loan (7-day period / ¥70,000). ■ For more details, please contact us ■

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Applications/Examples of results

"FORMULA 62" is a device developed by the American Stress Relief Engineering Co. that removes residual stress in metals by applying mechanical resonance vibration energy to the target object. As a result, it minimizes dimensional and precision deviations caused by uneven residual stress during the manufacturing process, machining, or after completion.

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We offer a lineup that can accommodate niche applications such as machine tools for aerospace components, as well as machine tools for producing sample products and prototypes. Additionally, we handle press machines and residual stress removal devices. Our lineup also includes gantry machining centers for 3D mold component processing, various CNC grinding machines, and 5-axis machine tools for processing aircraft components and propeller parts for wind power generation, catering to niche applications. Furthermore, we also deal with high-precision high-speed presses, internal stress reduction devices, and precision parts.

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