Automatic machine for automatic weighing, mixing, and dispensing equipped with a work pallet automatic transport and mixing head XYZ robot!!
The mixing head (mixer nozzle) mounted on the XYZ robot automatically fills and applies resin to each workpiece on the automatically transported pallet. Filling points and amounts for each workpiece type can be set via a touch panel. Please feel free to consult us about features such as light curtains, work pallet detection sensors, workpiece type identification sensors, and work presence detection sensors. This device enables vacuum degassing, temperature control, weighing, mixing, and precise dispensing of two-component resins such as urethane, epoxy, and silicone. All equipment is designed and manufactured to be user-friendly, tailored to the customer's specifications regarding resin, workpieces, work pallets, filling, and application methods. 【Features】 ● A single device can perform vacuum degassing and temperature control for both the main agent and hardener, as well as automatic weighing and mixing at a specified mixing ratio with precise dispensing. ● The use of wear-resistant metering pumps enables accurate measurement of materials containing fillers such as silica. ● The adoption of the "no-cleaning power mixer WL-501 type" eliminates the need for cleaning the mixer (two-component mixing dispensing section) with solvents (cleaning liquids). ● A drip prevention valve suitable for the resin is employed. *For more details, please feel free to contact us.
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basic information
【Main Specifications】 ● Material Tank - Material: Stainless steel, iron, glass - Capacity: Approximately 1L to 300L - Functions: Vacuum degassing, automatic stirring, temperature control, material level sensors, etc. ● Measuring Pump - High-precision gear pump, mono pump ● Two-component Mixing Discharge Head (Mixer Nozzle) - Non-cleaning power mixer model WL-501 - Cleanable power mixer - Static mixer ● Control and Operation System - PLC, touch panel, hard switches, various sensors ● XYZ Robot and Automatic Transport - XYZ robot for two-component mixing discharge head - Automatic transport of work pallets (jigs) (robots or roller conveyors) ● Others - Detection of presence or absence of work, detection of presence or absence of coating, measurement of resin filling amount, etc. - Please let us know your requirements.
Price information
Please contact us as it depends on the specifications of the equipment.
Delivery Time
※Please contact us as it depends on the equipment specifications.
Applications/Examples of results
Main applications of liquid resin casting, filling, potting, and coating 【Electronics, Electrical, Semiconductor, and Precision Equipment Fields】 ▶ Various sensors (proximity sensors, magnetic sensors, current sensors, etc.) ▶ Various mounting boards and control boards ▶ Power modules ▶ Capacitors ▶ Leakage circuit breakers ▶ Reactors ▶ Motors (coils) ▶ Solenoid valves (coils) ▶ Transformers ▶ LED displays 【Automotive, Motorcycle, and Construction Equipment Fields】 ▶ Power modules for HV & EV ▶ ECUs ▶ Various sensors ▶ Smart entry devices ▶ Various control boards for motors and power supplies ▶ Composite materials for body parts ▶ Connectors for headlights ▶ Harness connectors ▶ Oil filter plates ▶ Body sealing 【Home Appliance Field】 ▶ Mounting boards for water-related products (home appliances and automatic cleaners) ▶ Lighting fixtures 【Water Treatment Filter Field】 ▶ Various liquids and water treatment filters (hollow fiber membranes, membranes) 【Other Fields】 ▶ Medical devices, fire alarms, films, tools, etc.
Detailed information
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Non-washable Power Mixer Model WL-501 【Features】 ● The mixer nozzle is disposable, so cleaning with solvents is unnecessary. ● No cleaning solutions, cleaning work, or waste liquid disposal is required. ● Equipped with a drip prevention valve suitable for the main agent and hardener. ● This mixing head weighs approximately 4 kg and can be mounted on a robot. ● Five types of mixer nozzles are available according to mixing discharge flow rate, liquid viscosity, and pot life (usable time).
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Non-cleaning Power Mixer Model WL-501G 【Features】 ● The mixer nozzle is disposable, eliminating the need for cleaning with solvents. ● No cleaning solutions, cleaning work, or waste liquid disposal are required. ● Equipped with a drip prevention valve suitable for the main agent and hardener. ● This mixing head weighs approximately 4 kg and can be mounted on a robot. ● Five types of mixer nozzles are available according to mixing discharge flow rate, liquid viscosity, and pot life (usable time).
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[Resin Filling Section] The WL-501 type mixing head of the non-cleaning power mixer is moved by a robot and automatically fills resin into each workpiece on the work pallet that is automatically transported.
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Work Palette Automatic Transport Section - Example of Achievements ● Chain Conveyor Type ● Work Palette Presence Detection Sensor
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【Work Palette Automatic Transport Section Examples】 ● Double-speed chain conveyor type ● Workpiece model identification sensor ● Workpiece presence detection sensor ● Workpiece floating detection sensor ● Work palette presence detection sensor ● Work palette stopper
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【Work Palette Automatic Transport Section Examples】 ● Chain type with top rollers ● Work item type identification sensor ● Work presence detection sensor ● Work palette presence detection sensor ● Work palette stopper
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【Material Tank - Example of Achievements】 ● 1 main agent tank, 1 hardener tank ● Made of stainless steel ● Equipped with vacuum degassing, automatic stirring, and temperature control (heater) functions ● Various automatic opening and closing valves ● Material lower limit level sensor ● Equipped with a viewing window ● Inclined inlet for easy material loading
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【Material Tank Case Studies】 ● 2 main agent tanks, 2 hardener tanks ● Made of stainless steel ● Equipped with vacuum degassing and automatic stirring functions ● Various automatic opening and closing valves ● Material lower limit level sensor ● Equipped with a viewing window ● Vacuum suction type material input from a pail
Company information
We design and manufacture user-friendly devices tailored to customer specifications, including resin, workpieces, and discharge methods. Additionally, our unique "No-Clean Power Mixer WL-501" eliminates the need for traditional solvent cleaning, making it easy to maintain and environmentally friendly.
![[Case Study of Utilizing a Two-Component Mixing Discharge Device] Adhesion of the sensor part of an electronic thermometer to the main body.](https://image.mono.ipros.com/public/product/image/9e9/2000426054/IPROS14632971765965967476.jpg?w=280&h=280)
