CABS Rotating Body Vibration (Field Balance) Measurement, Monitoring, and Management

basic information

We started with vibration measurement and dynamic balancing of turbine generators from Mitsubishi Heavy Industries. Vibration can always be a source of trouble in turbo machinery. In the case of long shafts or when strong centrifugal forces are at play, the elastic forces of the shaft can disrupt dynamic balance. However, it is not possible to test every potential operating condition in advance, so we must establish patterns and achieve balance accordingly. Being able to optimize quickly at that time becomes an important factor in the field. It is also possible to consolidate this into a condition monitoring system that manages long-term historical data. In addition to essential items such as phase reference, rotational speed signals, and shaft vibration waveforms, we can incorporate operating conditions like oil temperature and output, allowing for monitoring of operating conditions centered around vibration status. - I want to check vibrations at a slightly higher level during routine inspections. - I want to monitor vibration status remotely. - I want to conduct quality control before shipment. - I want to monitor the condition of the entire facility. We offer a lineup ranging from portable models specialized in measuring and adjusting dynamic balance to permanent models for quality control applications in factories, supporting the detection of precursors to trouble by collecting various parameters. This contributes to preventive maintenance of various rotating bodies. Turbo molecular pumps are also supported. For inquiries, please refer to the related link above.

Price information

Prices may vary depending on specifications, so please feel free to contact us. Customization is also available. In addition to our lineup, we will determine specifications tailored to your needs, including support for less common options, and propose the best price (Data Sensing Concierge Service). We will also provide information on acceleration sensor models, not just velocity-type vibration sensors. We can accommodate a wide range of requests for machine condition monitoring, including additional signals beyond axial vibration. Please feel free to consult us through the related links above.

Price range

P5

Delivery Time

※For made-to-order production, including pricing, please use the "Contact Us" link above.

Applications/Examples of results

In addition to the product images displayed, there are various specifications available depending on the application. For temporary installation measurements during trial runs after installation, we provide field balance adjustments for various rotating machinery. For continuous monitoring of owned equipment, we check the operating conditions of turbo machinery such as steam turbines, gas turbines, blowers, pumps, generators, and other rotating machines. For quality control in manufacturing sites, we verify the balance state of rotating bodies in the manufacturing process, check the condition of speed equipment up to turbo molecular pump levels, and confirm the quality of torsional vibration states such as ship propeller shafts. From measurements at a single point to balancing measurements for long rotating bodies with up to 16 points (bearings), we can accommodate comprehensive balance measurements. Customization to meet customer needs is possible for all components, including hardware and firmware. CABS: Computer Aided Balancing System, offers devices that incorporate customer insights, AI functions, and communication capabilities, from portable temporary measurements to integration into your products. Furthermore, we provide a system utilizing cloud technology, offering a wide range of solutions. Please feel free to consult us through the related links above.

Detailed information

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  We have consolidated the measurement of vibrations from small and medium-sized steam turbine generators, axial flow compressors, and turbo machinery through gears into a single unit that can measure alongside steam, lubricating oil, and more, making it suitable for both temporary measurements and continuous monitoring. Of course, it can also be used for dynamic balancing adjustments and monitoring. In addition to the above, we offer specifications tailored to your machinery, including turbo molecular pumps, for a wide range of applications.

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  This is a cost-effective field balancer specialized for turbo machinery driven by AC motors. It can be utilized for continuous condition monitoring as well as for checking dynamic balance during regular inspections. We can provide cost-optimized monitoring for customers with numerous pumps and fans, maintenance companies, and SIers considering service expansion. An option for anomaly detection using current waveform is also available. For those considering "IoT trials" with vibration monitoring, we offer a super low-cost model that significantly reduces expenses.

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  It is not a dynamic balance measurement, but rather a specialized machine for measuring the "twist" of long rotor steam turbine generators and axial flow compressors. It can also be used to check the condition of pumps for high-viscosity fluids, as well as measure the torsional vibrations of boring equipment and ship propeller shafts.

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  It is the best-selling model. It can be used as a portable balancer for temporary measurements when combined with a laptop that stores applications, or it can be stored on a rack for use in product quality control sites, or mounted on control panels and monitoring panels for permanent monitoring. Of course, it is also possible to capture voltage signals other than vibration signals. By expanding the applications, it will be useful for various purposes and analyses.