Bridge measures - List of Manufacturers, Suppliers, Companies and Products

0105 Bridge measures for coal ash

Even in cold outdoor conditions! A case of Brody disk adopted for bridge measures on ash silos.

We would like to introduce a case where a Bro-Disk was implemented as a bridge prevention measure in a gray silo. It has also been installed in quicklime silos, and it is operating smoothly without any issues. Since the installation location is outdoors in a cold region, the user inquired about the durability and elasticity of the rubber disk, but there is absolutely no concern. It is being used extensively in the Tohoku region and Hokkaido as well. The elastic disk we use is made of silicone rubber (in the case of standard products), which has excellent durability. Please feel assured in adopting it. We can also discuss special materials if needed. The Bro-Disk bridge breaker is effective for preventing rat holes and bridges in all types of powdered and granular materials. 【Overview】 ■ Stored material: Coal ash ■ Silo dimensions: 3000φ *For more details, please refer to the PDF document or feel free to contact us. *We have many implementation examples posted on our website. You can check them out via the link below.

Company：ミナギ
Price：Other

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0121 Bridge measures for quicklime and activated carbon powder silos

Easily and cost-effectively resolved! Introducing bridge countermeasures!

Our company offers solutions for issues such as bridging, rat holes, and blockages in hoppers and silos for bulk materials. In environmental plants (waste incineration), our air aeration and vibration-type bridge breaker, "Brodisk," is used in various facilities for addressing rat holes and bridging in hydrated lime storage tanks and activated carbon storage tanks. **Key Points of Our Equipment** - The elastic disc (silicone) is crucial in terms of foreign matter contamination risk, and its strength and durability are very important. The silicone disc in our equipment excels in strength and durability. Once you use it, you will understand! - Control (how to aerate?) is important! We provide guidance on what should be done. We also have a dedicated controller available. If you have any issues with powder rat holes or powder bridging in existing plants, please feel free to consult us. Most cases can be resolved easily and at low cost. *For more details, please refer to the PDF materials or feel free to contact us.* *Our website features numerous examples of implementations, which you can check via the link below.*

Company：ミナギ
Price：Other

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0122 Bridge measures for jet mill ground products (color materials)

Solve the bridging phenomenon of difficult-to-discharge colorant powders!

We would like to introduce a case study on bridge prevention measures for jet mill ground products (color materials). During the trial operation of the powder plant, a bridging phenomenon occurred in the product tank, making it difficult to discharge the color powder. The particle size of the powder is small (jet mill ground product), and it seems to be a very poorly flowing material. There are several types of blow discs, and it was determined that installing a larger number of the standard type (BD-15) would be better than installing the "BD-20 type," which has a higher air volume. The results were good, and the cost was also satisfactory. 【Key Points of This Equipment】 ■ The elastic disc (silicone) is very important in terms of the risk of foreign matter contamination, as strength and durability are crucial. The silicone disc of this equipment is extremely strong and durable. Once you use it, you will understand! ■ Control (how to aerate?) is important! We provide guidance on what should be done. A dedicated controller is also available. *For more details, please refer to the PDF materials or feel free to contact us. *Our website features numerous implementation examples, which can be checked via the link below.

Company：ミナギ
Price：Other

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0139 Powdered Activated Carbon Quantitative Supply Device Bridge Countermeasures

For government agencies (water supply related)! Brodisk is easy to install! Economical!

As a countermeasure for the bridging issue in the hopper of the powder activated carbon quantitative supply device, we have adopted the "Blow Disk Standard Type BD-15S-B." Additionally, we have numerous successful applications of polymer coagulants in hoppers for government agencies. Our company offers rental of the bridge breaker "Blow Disk" and "Blow Disk Mini." Customers who wish to solve the rat hole phenomenon or blockage phenomenon of various powders and granules are encouraged to feel free to contact us. 【Specifications】 ■ Blow Disk BD-15S-B x 4 【Key Points of This Equipment】 ■ The elastic disk (silicone) is very important in terms of foreign matter contamination risk, as well as strength and durability. The silicone disk of this equipment is exceptionally strong and durable. We believe you will understand this once you use it! ■ Control (how to aerate?) is crucial! We provide guidance on what should be done. A dedicated controller is also available. *We have published numerous examples on our company website. You can check them via the link below.

Company：ミナギ
Price：Other

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0147 Bridge measures for filter aids

Install a Brody disk as a bridge solution for the filtration aid!

As a measure against bridge blockage of the filtration aid, we would like to introduce a case where "Brodie Disk & Brodie Disk Mini" were installed. Four Brodie Disks were installed at the upper and lower center of the hopper cone, and two Brodie Disk Minis were installed 75 mm above the wall of the hopper cone along the discharge outlet. After installation, even with a gentle hopper slope and a small discharge diameter, the air aeration along the inner wall of the hopper and the vibration of the silicone disks facilitated smooth material discharge. 【Overview】 ■ Diameter: 900 mm ■ Hopper slope: 45 degrees ■ Discharge diameter: 3 inches * For more details, please refer to the PDF document or feel free to contact us. * Our website features numerous implementation examples, which can be checked via the link below.

Company：ミナギ
Price：Other

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0157 Masterbatch Bridge Countermeasures

The issue of frequent bridge occurrences is resolved by the installation of ridge breakers.

In the manufacturing process hopper, bridging of the masterbatch frequently occurred, and it was addressed through manual hammering and other methods. However, by installing the bridge breaker recommended by our company, we were able to resolve the issue. 【Overview】 ■ Main raw materials: 60% TiO2, 40% pellets ■ Hopper size: 1200×1200 ■ Installation position and number of bridge breakers: - For the corner hopper, one unit each on the lower and upper levels for each side, totaling 8 units installed. - The lower units are installed at the left and right centers of each side, while the upper units are installed towards the corners in the same direction for each side (this reduces the risk of material remaining in the four corners). ■ Operating method: - The 8 installed bridge breakers are divided into 4 locations with 2 units each and turned on sequentially. * For more details, please refer to the PDF document or feel free to contact us. * Our website features numerous implementation examples, which can be checked via the link below.

Company：ミナギ
Price：Other

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0158 Bridge measures for fly ash silos at power plants

Addressing rat-holing and bridging phenomena of powder inside the silo due to the vibration of the rubber disk.

To address the bridge issues of the fly ash silo at the power generation plant, we have introduced the standard type of Brody disk. While it is common to install 8 units based on the size of the silo, due to the troublesome nature of the material in terms of fluidity, we ended up installing 16 units. 【Overview】 ■ Silo diameter: 2000φ ■ Installation - The first level is set 250mm above the outlet, with a total of 3 levels installed further above. - Level 1: 4 units, Level 2: 4 units, Level 3: 8 units, totaling 16 units. 【Key Points of This Equipment】 ■ The elastic disk (silicone) is very important in terms of strength and durability, especially considering the risk of foreign material contamination. Our silicone disks are exceptionally strong and durable. Once you use them, you will understand! ■ Control (how to aerate?) is crucial! We provide guidance on what should be done. A dedicated controller is also available. *For more details, please refer to the PDF materials or feel free to contact us. *Our website features numerous implementation examples, which can be checked via the link below.

Company：ミナギ
Price：Other

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0170 Bridge measures for fibrous powder raw materials

Introducing case studies of powder hoppers for manufacturing plants of ceramics, tiles, etc.!

To prevent bridging of fibrous powder materials in the screw feeder hopper, we have decided to install this bridge breaker. This bridge breaker features a rubber disk that is in close contact with the inner wall of the hopper when the air is OFF. When the air is ON, this rubber disk slightly lifts off the inner wall of the hopper, allowing air to be injected through the gap onto the inner wall. At the same time, the elastic disk vibrates. These actions effectively resolve the bridging of the materials. 【Specifications】 ■ Broady Disk: BD-15-B, 6 pieces ■ Controller: C-SV4, 1 unit * For more details, please refer to the PDF document or feel free to contact us. * Our website contains numerous examples of implementations, which can be checked via the link below.

Company：ミナギ
Price：Other

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0164 At a sports equipment manufacturer, measures against bridge formation of synthetic resin powder.

A case where a bridge occurred due to the newly used resin material!

At the domestic factory of a sports equipment manufacturer, a bridge occurred due to a newly used resin material. As a countermeasure, we introduced the bridge breaker. After reviewing the hopper diagram, we provided guidance on model selection and recommended installation positions, followed by the loan of the relevant model, leading to its introduction. [Overview] ■ Shape: Conical ■ Diameter: 500φ ■ Hopper Inclination: Approximately 60° [Key Points of This Equipment] ■ The elastic disk (silicone) is very important in terms of the risk of foreign material contamination, as well as strength and durability. The silicone disk of this equipment excels in strength and durability. Once you use it, you will understand! ■ Control (how to aerate?) is crucial! We provide guidance on what should be done. A dedicated controller is also available. *For more details, please refer to the PDF materials or feel free to contact us. *Our website features numerous implementation examples, which can be checked via the link below.

Company：ミナギ
Price：Other

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0175 Bridge measures for dust collection (powder dust such as FeO and CaO)

Measures against bridging of dust such as FeO and CaO powder coming from the electric furnace!

We would like to introduce a case where our "Blow Disk" has solved the issue of bridging in dust collection systems. We installed the standard Blow Disk BD-15 in the lower hopper of the dust collector. It was reported that bridging occurred above the rotary valve of the discharge unit, so we installed a total of four units, one on each side of the square hopper. Additionally, we installed the C-SV4 controller (which can control up to 12 Blow Disks) to allow for future expansion of the Blow Disks. Please feel free to consult us regarding the discharge of powders from hoppers and silos, as well as troubleshooting flow issues. [Overview] ■ Installation Location: Outdoor ■ Dust Overview: Dust generated from electric furnaces, powders such as FeO and CaO * For more details, please refer to the PDF materials or feel free to contact us. * Our website features numerous case studies, which can be accessed via the link below.

Company：ミナギ
Price：Other

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0174 Measures against bridging in the powdered sugar hopper

The discharge troubles caused by the rat hole phenomenon and the bridge phenomenon have been resolved!

Here is a case study where our "Brodisk" provided a solution. To prevent discharge issues from the powdered sugar hopper, we installed four Brodisks (BD-15) and sequentially activated each Brodisk using a controller (C-SV4, with four built-in solenoid valves). As a result, the gentle vibrations generated during air ejection and the aeration along the inner wall of the hopper from the surrounding silicone disk of the Brodisk fluidized the powder, resolving discharge problems caused by the rat hole phenomenon and bridging phenomenon. 【Overview】 ■ Target powder: powdered sugar ■ Average particle size: 5μm ■ Bulk density: approximately 0.3 ■ Hopper diameter: 1000φ ■ Discharge section: 200A ■ Discharge device: rotary valve ■ Brodisk shaft material: SUS316 * For more details, please refer to the PDF document or feel free to contact us. * Our website features numerous case studies, which you can check via the link below.

Company：ミナギ
Price：Other

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0317 Bengal Bridge Countermeasures

Introduction of a case study on the implementation of Brodisk for bridge measures in Bengal.

The equipment was installed to prevent bridging of red iron oxide in the hopper of the screw feeder. Since the particle size of the material is quite fine and its fluidity is very poor, we recommended the "BD-20 type" with a higher air volume instead of the standard "BD-15 type." (Blow disk specification) The blow disk is an economical device, so even if many are installed, the cost remains limited. Our company provides advice on layout planning, so please feel free to consult us. 【Usage Conditions】 ■ Hopper Size: 1500 (screw direction) × 1000 ■ Material ・ Name: Iron oxide ・ Particle size: Approximately 1μm ・ Bulk density: 0.45 ■ Arrangement and Quantity of Blow Disks ・ Installed on two surfaces parallel to the screw ・ Three units on the lower level and two units on the upper level per side, divided into two tiers ・ A total of 10 units installed ■ Control Method ・ Based on the screw, two opposing blow disks are sequentially turned on with air in a time-lagged manner * For more details, please refer to the PDF materials or feel free to contact us. * Our website has many implementation examples available. You can check them via the link below.

Company：ミナギ
Price：Other

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0318 Bridge measures for a mixture of magnesium hydroxide and titanium oxide.

Introduction to bridge prevention measures in additive hoppers within manufacturing equipment.

We have installed a blow disk at the plant of a business that mainly manufactures resin mixed products using incineration fly ash and other materials. The materials in question are mixtures such as magnesium hydroxide, titanium oxide, and antistatic agents. After the installation of this equipment, the crosslinking phenomenon no longer occurs, allowing for stable and precise feeding from the hopper via a screw. 【Overview】 ■ Hopper approximate dimensions: 500×500 (bottom 500×100) ■ Blow disk installation status: - One standard blow disk (BD-15) installed on each of the two opposing sides ■ Main standard products: BD-15S-B / BD-15S-W * The difference between the two models is the color of the elastic disk (silicone disk), which is either blue or white. There is no performance difference. * For more details, please refer to the PDF document or feel free to contact us. * Our website features numerous implementation examples, which can be checked via the link below.

Company：ミナギ
Price：Other

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0327 Measures against pellet bridging in a functional film manufacturing factory.

Introducing a rare case of a small hopper installed as a pellet bridge prevention measure.

Here is a case installed on the straight cylindrical part of a small hopper. Resin pellets are bridging inside the small diameter round hopper, specifically in the cylindrical section rather than the cone part. At the customer's request, we provided this sample of an elastic disk piece before adoption. When a blow disk mini was installed in the cylindrical section, the bridging phenomenon was easily resolved. [Usage Conditions] Target Material: Resin pellets, approximately 2mm Hopper Size: Diameter 300φ, Cone part 200H, Cylindrical part 300H Installation Status of the Equipment: Two units in the cylindrical part (180° rotation, at different heights) *For more details, please refer to the PDF document or feel free to contact us. *Our website features numerous examples of implementations. You can check them through the link below.

Company：ミナギ
Price：Other

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0342 Bridge measures for fly ash silo

In the field of environmental plants, in addition to fly ash, it is used at many other facilities!

We would like to introduce a case where a blow disk was adopted in the fly ash storage tank of a waste incineration plant. The elastic disk of this equipment is made from a highly durable special material. This material is fundamentally silicone rubber, but it has superior aging resistance compared to conventional silicone rubber. It is safely used in various fields. 【Overview of this case】 ■ Tank size: Approximately 3000×3000 ■ Discharge section: 900φ 【Key points of this equipment】 ■ The elastic disk (silicone) is very important in terms of strength and durability, especially considering the risk of foreign matter contamination. The silicone disk of this equipment excels in strength and durability. Once you use it, you will understand! ■ Control (how to aerate?) is crucial! We provide guidance on what should be done. A dedicated controller is also available. *For more details, please refer to the PDF materials or feel free to contact us. *Our website features numerous implementation examples. You can check them through the link below.

Company：ミナギ
Price：Other

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Bridge measures - List of Manufacturers, Suppliers, Companies and Products

Bridge measures Product List