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Bridge measures - List of Manufacturers, Suppliers, Companies and Products

Bridge measures Product List

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0215 Bridge measures for synthetic resins for pharmaceuticals and cosmetics.

Easily solve powder clogging and cross-linking phenomena with vibrations from air and silicone discs!

To prevent bridging of synthetic resin powders for pharmaceuticals and cosmetics, we have used our "Brodisk." We have introduced our Brodisk to numerous hoppers and are pleased to hear that the discharge performance has improved in all cases. Additionally, the elastic disks (silicone disks) used in our equipment comply with the Food Sanitation Act, and we have many adoption cases in the food and pharmaceutical industries. We are preparing a compliance certificate for the silicone disks, so please let us know if you need it. 【Introduction Overview】 ● There are various types of powders with different properties, including high-purity products. ● There are many hoppers with various shapes and dimensions (e.g., 500φ, 600×600, 1200φ). For more details, please refer to our catalog or feel free to contact us. *We have published many examples on our company website. You can check them via the link below.

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0234 Bridge measures for fuel powder

Easily solve powder bridges that cannot be resolved with knockers or vibrators!

We have adopted a blow disk for the bridge prevention of the powder tank for fuel. It seems that the initially installed knocker was unable to improve the situation as the powder would compact, but the air aeration system has successfully resolved the issue in one go. 【Overview】 ■ Raw material name: Powder for fuel (for combustion) ■ Loose bulk density of raw material: 0.3 ■ Tapped bulk density of raw material: 0.5 ■ Angle of repose of raw material: 60° ■ Hopper shape dimensions: Conical hopper 1000×1000 ■ Hopper discharge section: 150A, with rotary valve Since the raw material has fluidization properties, there was a desire to minimize the amount of air used, resulting in the installation of eight units, which is more than the typical quantity. It is more effective to turn on multiple blow disks for short periods rather than keeping the blow disks in the same position on for a long time, in terms of air consumption. * For more details, please refer to the catalog or feel free to contact us. * Our website features numerous case studies, which can be accessed via the link below.

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0097 Bridge measures by agitators

This is an introduction to examples of bridge measures implemented by agitators.

Broaddisk has a diverse track record of solving challenges that cannot be addressed by other methods, but of course, not everything is perfect. We may also suggest methods that we believe are optimal for our customers, even if they are not our products. Please feel free to consult us. 【Cases from chemical-related users】 Powder name: Unknown A powder that solidifies when squeezed, has moisture, and is adhesive in nature. In the case of impact-type and vibration-type bridge breakers, the powder tends to compact. Therefore, the user had been using an expensive agitator to address the bridging issue. However, it seems that even with the agitator, there was residual powder remaining on the walls. This time, by utilizing the Broaddisk, we were able to eliminate the bridging, reduce costs, and also resolve the wall residue issue. If aeration to the hopper is possible, this is a cost-effective and low-effort solution. In addition to that, Broaddisk offers a combined effect of aeration along the walls and vibration, unlike regular aerators (aeration equipment). *We have published numerous implementation examples on our website. You can check them via the link below.

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Bridge measures for mixtures with a large specific gravity difference

This is an introduction to case studies of bridge measures implemented for mixtures with a large specific gravity difference.

We received an inquiry regarding the bridging of powder mixing materials with a significant difference in specific gravity in a 1000φ hopper. By installing the standard type BD-15 "Brodisk," which can be expected to provide a combined effect of aeration and vibration, we were able to resolve the issue. Hopper diameter: 1000φ Discharge port diameter: 150φ Contents: Resin (main raw material) + red iron oxide + several other types Resin: bulk specific gravity 0.7 Red iron oxide: bulk specific gravity 3.0 The schematic diagram of the installation position above is an approximate example and may differ slightly in practice. In this case, four Brodisks were installed, two facing each other, with varying installation heights. *For more details, please contact us or download the catalog. *Our website features numerous implementation examples, which can be checked via the link below.

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0255 Matcha Bridge Countermeasures

This is an introduction to a case study on resolving powder blockage in a vertical pipe with a diameter of 250 mm.

We received a request from a manufacturer of crushers. They were using an agitator and a vibrator for bridge prevention in the matcha hopper, but the agitator was not very effective, and the vibrator caused cracks in the hopper, leading to their consultation. After installing the Broady Disk, they have been pleased as there have been no more troubles. The elastic disk (special silicone) used in the Broady Disk complies with food sanitation laws. While it is made of rubber and cannot be used permanently (regular replacement is necessary), it has been adopted in various food powder factories. We can also provide documentation regarding compliance with food sanitation laws. If you are facing issues with blockages, bridging phenomena, or rat holes in bulk materials, please feel free to contact us. We believe our extensive past experience can be of help to your company. *For more details, please contact us or download the catalog. *Our website features numerous case studies, which you can check via the link below.

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0260 Bridge measures for the modified polymer coagulant.

This is an introduction to the implementation case of the bridge breaker "Brodisk."

This is an introduction to the implementation case of the bridge breaker "Brodisk." Unlike other bridge breakers, it does not cause the powder particles to degas due to impact or vibration, which prevents blockages from becoming stronger. Additionally, it does not damage the tank. For more details, please contact us or download the catalog. 【Key Points of This Equipment】 ■ The elastic disk (silicone) is very important in terms of the risk of foreign matter contamination, as its strength and durability are crucial. The silicone disk of this equipment is exceptionally strong and durable. Once you use it, you will understand! ■ Control (how to aerate?) is important! We provide guidance on what should be done. We also have a dedicated controller prepared. *We have many implementation examples posted on our website. You can check them from the link below.

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0262 For bridge measures against crushed PET bottle products

Introduction of case studies for the bridge breaker "Brodisk."

This is a case from a customer who installed a knocker because PET bottle crushed flakes were not falling from the hopper. The customer consulted us, stating that the hopper's incline was gentle at 40-50°, and the knocker was not effective. They requested to check both the Brodisk and Brodisk Mini, and we sent both (loaning the actual products). As a result, two Brodisks were installed. The Brodisk is used to improve the flow of various powder and granular materials, from poorly flowing ultra-fine powders to pellets and flakes, in rat holes and shelf suspensions. 【Hopper Overview】 Size: 400*500 Discharge section: 200*60 【Product】 PET crushed product, flake form, approximately a few mm *For more details, please refer to the PDF document or feel free to contact us. *Our website features numerous implementation examples, which can be checked via the link below.

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0267 Titanium dioxide bridge countermeasures

Introduction of case studies for the bridge breaker "Brodisk."

Due to the extremely poor fluidity of the material, titanium dioxide powder, we have adopted air injection and vibration measures for bridging issues. The hopper has a diameter of 800 mm and a discharge diameter of 200 mm. We installed four blow disks (model BD-20S-W) and used a controller (model C-SV4) with four built-in solenoid valves to inject air into each blow disk one by one with a time delay, thereby resolving the issue. The standard type of blow disk is "BD-15," but this time we have adopted the "BD-20," which has a larger air volume. * For more details, please refer to the PDF materials or feel free to contact us. * Our website features numerous implementation examples, which can be checked via the link below.

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0272 Bridge measures for microcellulose fibers

Adopted in wastewater treatment plants! Introducing case studies of solutions by powder handling professionals.

To facilitate the easy discharge of cellulose fibers from the hopper, our bridge breaker has been adopted at wastewater treatment plants. The material this time was cellulose, but it is also used in various fields as a bridge prevention solution for general polymer coagulants. If you are having trouble discharging materials from hoppers or silos, please feel free to consult us. 【Hopper Overview】 ■ Rounded Corner Hopper: Approximately 1200×1200 (Discharge section 400φ) 【Key Points of This Equipment】 ■ The elastic disk (silicone) is very important in terms of strength and durability, especially considering the risk of foreign matter contamination. The silicone disk of this equipment is exceptionally strong and durable. Once you use it, you will understand! ■ Control (how to aerate?) is crucial! We provide guidance on what should be done. We also have a dedicated controller available. *For more details, please refer to the PDF materials or feel free to contact us. *Our website features numerous examples of implementations. You can check them out via the link below.

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0278 Bridge measures for film crushing product fluff.

Introducing a case of a Brody disk adopted for bridge measures against crushed products.

This is a bridge prevention solution for crushed film that has been pulverized into small pieces. Since it was a relatively small hopper, we were able to solve the customer's problem by installing a total of two standard Brody Disks (BD-15S-W type), one on each side. [Overview] ■ Hopper dimensions: 450×450 ■ Discharge section: 100×150 ■ Material: Fluff = film crushing product (1mm x 1mm or smaller) The "Brody Disk," a bridge breaker that uses air injection along the hopper walls and vibration from rubber disks, is an easy-to-install and low-cost device. In most cases, it has resolved bridging and rat holes more easily than the customer expected. Additionally, it is possible to try it out for free. *For more details, please refer to the PDF materials or feel free to contact us. *Our website features numerous implementation examples. You can check them out via the link below.

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0284 Bridge measures for silica powder.

Introducing a case of a blow disc adopted by a powder equipment manufacturer.

This is a request from a powder handling equipment manufacturer. A bridging phenomenon occurred in the raw material feed hopper of the equipment delivered to the user, which was not initially anticipated. After installing a knocker, there was no improvement, and they inquired if there was anything that could be done. We proposed installing a total of four Brody disk standard types: one on each of the two sides and two on the remaining side with a relatively gentle slope, and they decided to implement this solution. As a result, the bridging issue was resolved easily without any particular troubles. 【Overview Conditions】 ■ Hopper Dimensions: 1500×800 ■ Discharge Port Dimensions: 125A ■ Material Name: Silica Powder ■ Average Particle Diameter: Approximately 300 microns ■ Bulk Density: About 0.25 * For more details, please refer to the PDF document or feel free to contact us. * Our website features numerous case studies, which can be accessed via the link below.

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0285 Bridge measures for wood chip crushing products!

Introducing a case of Brody disk adopted in a power generation plant of a cement factory.

It has been adopted for the power generation plant at the cement factory. It seems that crushed wood chips are mixed as fuel, but the material was compacted in the wood chip hopper, causing a bridge to form. There was a request to experimentally try a blow disk in a part of the hopper, and after lending the blow disk for the user to confirm its effectiveness, it was quickly adopted. This user has also given high praise and has made repeat purchases. [Overview] ■ Material: Crushed wood chips (size: approximately 3mm, with a few around 10mm) ■ Hopper dimensions: 1500×2500 ■ Cutting: Via belt conveyor ■ Supply to the hopper: By shovel loader *For more details, please refer to the PDF document or feel free to contact us. *Our website features numerous case studies. You can check them out via the link below.

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0290 Measures for Hopper Bridge of Rare Earth Materials

Introducing a case study of a Brodisk adopted by a certain chemical company.

A certain chemical company contacted us to request a replacement of their existing bridge breaker (screen type) with a "broad disk" due to its insufficient effectiveness. They wanted to discuss details such as the installation location, so we provided information about the powder and the hopper drawings, based on which we informed them of a reasonable implementation plan, leading to immediate installation. As a result, we received feedback that "the material has been fluidized and the discharge troubles have been resolved." [Overview] ■ Hopper - Dimensions: 800×800 - Discharge section: 150A ■ Powder - Type: Rare earth material - Apparent specific gravity: 0.3 - Particle size: fine powder * For more details, please refer to the PDF document or feel free to contact us. * Our website features numerous case studies. You can check them out via the link below.

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0295 Bridge Measures for PEO (Polyethylene Oxide)

Introducing a case study of Brodisk, adopted by a chemical manufacturer.

This is an introduction to a case where the problems of a chemical manufacturer were solved by the introduction of "Brodisk." The material in question is polyethylene oxide. The particle size is quite coarse, but the flowability is not good at all, and it solidifies when squeezed by hand. The hopper size is approximately 1600mm in diameter, and by installing four standard-type "Brodisk" units in two tiers, the bridging phenomenon was eliminated. 【Overview】 ■Material - Particle size: 50μm to 1000μm - Specific gravity: 0.4 ■Hopper - Diameter: 1600mm - Discharge: 150A 【Key Points of This Equipment】 ■The elastic disk (silicone) is very important in terms of the risk of foreign matter contamination, as well as strength and durability. The silicone disks of this equipment are exceptionally strong and durable. Once you use it, you will understand! ■Control (how to aerate?) is crucial! We provide guidance on what should be done. We also have a dedicated controller available. *We have published numerous implementation examples on our website. You can check them out via the link below.

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0303 Carbon powder bridge countermeasures

Introducing a case of a brodie disk adopted by a person in charge of manufacturing carbon products.

This is a delivery record to a facility primarily manufacturing carbon products. The target material is carbon powder with a high pitch component and poor fluidity. It is quite a troublesome type of material, but based on our past experience, we provided advice on the layout plan for the blow discs, and it was implemented immediately. The results were as expected and good! The customer highly evaluated us by saying, "There are many types of raw materials, but if this material works, it will be easy to prevent bridge and rat holes with other materials as well." 【Overview】 ■ Target material: Carbon powder (high pitch component) ■ Hopper dimensions: 1500×1500 (discharge section: 150A) ■ Blow disc arrangement: 1 unit on the lower level and 2 units on the upper level per side, totaling 12 units ■ Blow disc operation sequence: Controlled by a controller with 6 solenoid valves, the lower units are turned on in pairs sequentially. *For more details, please refer to the PDF document or feel free to contact us. *Our website has many implementation examples available. You can check them through the link below.

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