Bridge measures - List of Manufacturers, Suppliers, Companies and Products

0341 Bridge measures for fish meal (fish powder)

Due to concerns about the fish meal bridge, we have adopted the Brodisk!

Due to concerns about bridging with fish meal in the newly established silo, we have adopted the Brody Disk. We provide solutions for bridging and clogging based on our customers' situations and conditions. Please feel free to contact us; we have various experiences. 【Overview of Conditions】 ■ Hopper Size: 2000×2000 ■ Discharge: Screw Conveyor ■ Material Specific Gravity: 0.7 ■ Material Moisture Content: 10% (subject to significant variation) 【Key Points of Our Equipment】 ■ The elastic disk (silicone) is very important in terms of strength and durability, especially considering the risk of foreign material contamination. Our silicone disk is exceptionally strong and durable. Once you use it, you will understand! ■ Control (how to aerate?) is crucial! We provide guidance on what to do. We also have a dedicated controller available. *For more details, please refer to the PDF materials or feel free to contact us. *Our website features numerous case studies. You can check them out via the link below.

Company：ミナギ
Price：Other

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0350 Color Masterbatch Bridge Countermeasures

A case of introducing a Brody disk to a factory that manufactures resin products for medical and industrial use.

This is an introduction to a matter that was initially addressed through a phone call from a representative of a factory that manufactures resin products for medical and industrial use. It was indicated that sending material samples to our company was not possible, so we lent them the BroaDisk "BD-15S-W." They have adopted this equipment after confirming its performance. Our company regularly provides assistance with selecting the appropriate model of BroaDisk and its arrangement according to the user's situation, as well as lending products. 【Case Study】 <Problem Details and Conditions> ■ Color masterbatch pellets containing surfactants are causing bridging. ■ Raw Material Overview: Size is approximately 2mm x 2mm x 3mm, tends to clump when gripped. ■ Hopper Size: 400 x 400 (only one of the four sides has a gentle slope). ■ Hopper Discharge Section: 40φ <After Implementation> ■ Installed one standard BroaDisk on the gentle side. ■ Increased air pressure slightly to about 0.5Mpa, with intermittent operation of air ON for a short time. *For more details, please refer to the PDF materials or feel free to contact us. *Our website features numerous case studies, which can be accessed via the link below.

Company：ミナギ
Price：Other

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0349 Bridge measures for wheat flour + gluten flour

Measures against bridge formation in hoppers for conveying applications! Introducing a case study of the Brody Disk.

This is a hopper for suction transport, and there was suction from the bottom of the tank to a diagonal upward pipe. I would like to introduce a case where we received a consultation regarding a bridge occurring in this hopper. This user had previously adopted a "Blow Disk" for another piece of equipment and was familiar with our device, so we only proposed the model and layout for this issue. By installing a "Blow Disk Mini" near the suction port at the bottom of the tank and a "Blow Disk" in the center of the hopper, the bridge was resolved. [Overview] ■ Hopper diameter: 500 mm ■ Hopper bottom diameter: 100 mm ■ Material: Wheat flour + gluten powder * For more details, please refer to the PDF document or feel free to contact us. * Our website features numerous implementation examples. You can check them from the link below.

Company：ミナギ
Price：Other

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0359 Bridge measures for film crushing products

Introducing a case where a blow disk was implemented as a countermeasure for film grinding products!

This is an inquiry we received from a repeat customer regarding bridging issues with film grinding products. Film grinding products can be troublesome, and since we were unable to see a sample this time, we suggested considering four Brodie disks (BD-15), which are somewhat over-spec for an 800mm hopper, along with a controller (with four built-in solenoid valves). Ultimately, they decided to use three Brodie disks and a controller (with one built-in solenoid valve), which seemed to carry some risk, but it worked out well. From the perspective of preventing bridging, a larger discharge diameter is always better. [Overview] - Material size: approximately 5mm square x 300μm - Hopper diameter: 800mm *For more details, please refer to the PDF document or feel free to contact us. *We have many case studies published on our website. You can check them out via the link below.

Company：ミナギ
Price：Other

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0375 Bridge measures for pet-grade wood powder

Introducing a case where 12 Brodisks were installed, 3 on each side.

We provided the powder bridge prevention as a pet product. There was a significant variation in properties, including the moisture content of the materials, and it was introduced after testing with the customer's actual equipment. First, we reviewed the hopper diagram and guided the arrangement of the blow disks, and immediately after that, we lent the necessary quantity of our equipment. After being tested for a certain period, the bridging issue was resolved without any problems, leading to the decision to implement the system, including the controller. 【Overview】 ■ Hopper ・1900×1900, discharge section: 250□ ■ Blow disk installation status ・3 units on each side, totaling 12 units installed ・The controller, which incorporates 6 solenoid valves, sequentially turns on air to 6 locations, dividing 2 blow disks each. *For more details, please refer to the PDF document or feel free to contact us. *Our website features numerous case studies. You can check them via the link below.

Company：ミナギ
Price：Other

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0386 Bridge measures for food powders

An example of installation to eliminate the bridge of a screw conveyor.

This is a project established to eliminate the bridging in the hopper of the screw conveyor (at the inlet to the screw). The materials involved are various types related to food, and it seems that the cleaning frequency is high. However, compared to the screw and other equipment, the removal and installation of the blow disk are evaluated as easy. [Overview] ■ Equipment flow: Raw material input hopper → Screw conveyor → Auger filling machine ■ Target materials: Green juice ingredients, herbal powder, and other dried food powders [Key Points of This Equipment] ■ The elastic disk (silicone) is very important in terms of strength and durability due to the risk of foreign matter contamination. The silicone disk of this equipment is exceptionally strong and durable. Once you use it, you will understand! ■ Control (how to aerate?) is crucial! We provide guidance on what should be done. A dedicated controller is also available. *For more details, please refer to the PDF materials or feel free to contact us. *Many implementation examples are posted on our website.

Company：ミナギ
Price：Other

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0400 Bridge measures at the extruder hopper

An example of adopting a blow disk as a countermeasure for bridging of crushed material in the hopper of an extruder.

We would like to introduce a case where a Bro-Disk Mini was delivered to a facility primarily engaged in the production of food containers and packaging sheets. The delivery was made as a countermeasure for the bridging issue caused by the crushed material "pellets + powder" in the hopper of the extruder. Initially, the customer requested a loan of the equipment for effectiveness verification, so we sent the necessary quantity. After discussing the arrangement for various hoppers, we proceeded with the testing, and the results were all favorable and well-received. In this case, due to the gentle slope of the hopper, we installed two units near the discharge area and four units above it. 【Overview】 ■ Hopper diameter: 400φ ■ Discharge diameter: 80φ ■ Number of units installed: 6 Bro-Disk Minis ■ Control: Since the air consumption per unit is low, we control all six units to turn ON and OFF simultaneously using a controller with one built-in solenoid valve. *For more details, please refer to the PDF document or feel free to contact us. *Our website features numerous implementation examples, which can be accessed via the link below.

Company：ミナギ
Price：Other

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0403 Bridge measures for crushed resin tube products

Case study of adopting Brody Disk Mini for bridge measures in resin tube crushing products.

This is a case where a resin product manufacturer adopted the Brody Disk Mini. They consulted us early on because the target material was bridging inside the hopper during mass production trials, and they wanted to resolve this issue quickly. Considering the user's thoughts, we installed four Brody Disk Minis. The price difference between using two Brody Disk Minis with a controller and using four Brody Disk Minis with a controller is not significant. Given the potential for bridging with other materials that may have poor flow in the future, they decided it would be best to ensure a thorough solution from the start. Since this equipment is economical, I believe such a decision is reasonable. 【Overview】 ■ Hopper: 200mm diameter cone (discharge part is 50mm) ■ Material: Resin tube crushed product (2mm pass) … looks fluffy * For more details, please refer to the PDF document or feel free to contact us. * Our website features numerous examples of implementations. You can check them from the link below.

Company：ミナギ
Price：Other

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0413 Measures against the adhesion bridge of waste gypsum powder and calcium carbonate.

Solving the frequent issues with bridges! We will introduce case studies from our recycling-related customers.

Our equipment is being utilized in various fields related to recycling, and this example pertains to the recycling of waste gypsum boards. Originally, the user had coated the inner surface of the hopper to improve flow, but they consulted us due to frequent bridging issues. After installing our equipment, they reported that there were no more bridging problems, and they gave us high praise. Thank you for your adoption. [Overview] ■ Target materials: Waste gypsum powder + calcium carbonate + additives (Moisture content of waste gypsum powder is around 10%) ■ Hopper: Approximately 1500×1000 ■ Control: 12 blow discs controlled by 4 solenoid valves Aeration is sequentially done in groups of three with a time delay * For more details, please refer to the PDF materials or feel free to contact us. * Our website features numerous case studies. You can check them out via the link below.

Company：ミナギ
Price：Other

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0417 Bridge Measures for Powder Coatings

If you are having trouble with bridges or rat holes, please try this device!

As a countermeasure for bridging in powder coatings, we first received a request to lend this equipment. When lending, there was a specification that the material of the demo unit (elastic disk part) should be something other than silicone, so we prepared and lent a model made of EPDM (ethylene propylene rubber). The hopper has an overview of approximately 600mm in diameter, so we recommended installing three BroaDisk (BD-15 type) and, since the discharge section is relatively small, we suggested placing three BroaDisk Mini (BD-08 type) in that area, and testing was conducted under these conditions. The results were favorable, and it was decided to adopt this equipment and controller. 【Product Specifications】 ■ BroaDisk: BD-15S-EW 3 units ■ BroaDisk Mini: BD-08S-EW 3 units ■ Controller: C-SV1 1 unit * For more details, please refer to the PDF document or feel free to contact us. * Our website features numerous implementation examples. You can check them from the link below.

Company：ミナギ
Price：Other

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0418 Measures for rice flour bridge

The controller, which has 4 built-in solenoid valves, sequentially turns on the air for the blow discs two at a time with a time delay!

We received a call from a machinery manufacturer regarding a newly delivered device where they have installed multiple air knockers but are still unable to eliminate the bridging issue, and they would like our consultation. After reviewing the hopper drawings and material samples, we recommended the installation of eight standard BroaDisk units, which they agreed to implement. The elastic disk (silicone disk) of the BroaDisk is compliant with food hygiene standards, making it suitable for various applications in the food industry. At the customer's request, we have submitted a report on food hygiene testing for this product. 【BroaDisk Arrangement and Operation】 - Two BroaDisks are arranged on each side, totaling eight units. - The controller, which incorporates four solenoid valves, sequentially activates two BroaDisks at a time with a time delay. *For more details, please refer to the PDF materials or feel free to contact us. *Our website features numerous case studies. You can check them out via the link below.

Company：ミナギ
Price：Other

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0421 Bridge measures for iron powder

Installing the Brodisk is easy! Especially with a small hopper, you can easily conduct tests.

We received a consultation regarding the "model selection and layout plan" as the customer wanted to install a Brodie disk as a bridge countermeasure in a relatively small shoot section. Initially, the customer was considering installing a total of four units, one on each side, but we recommended installing two units on each of the sloped surfaces (for a total of four units). The model is the Brodie Disk Mini (BD-08S-B). As a result, it is, of course, operating well. 【Overview】 ■ Installation target hopper - Upper: 500×100 - Bottom: 200×100 * Corner hopper with two sides at a 60° slope and two sides vertical ■ Target material: Iron powder * For more details, please refer to the PDF document or feel free to contact us. * Our website features numerous implementation examples, which can be checked via the link below.

Company：ミナギ
Price：Other

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0424 Spray drying - Bridge prevention for powdered products

The subject matter is the powdered product after spray drying of a certain compound! Examples of use for bridging and residual measures.

The fluidity is not particularly bad, but this is a case study for bridging and residual measures caused by the hopper's steep incline. The subject material is a certain compound and the ground product after spray drying. A total of 8 blow disks are installed, with 2 on each side. On one side, the lower row is positioned centrally to the left and right near the discharge area, while the upper row is placed close to the corners (R surfaces). The 8 blow disks are divided into 4 locations by a controller that incorporates 4 solenoid valves, with 2 being aerated sequentially at a time. 【Overview】 ■ Hopper (Rounded Hopper) ・Dimensions: 700×700 ・Discharge section: 125A ・Incline: Approximately 50° ■ Subject Material ・Certain compound ・Ground product after spray drying *For more details, please refer to the PDF materials or feel free to contact us. *Our website features numerous case studies. You can check them out via the link below.

Company：ミナギ
Price：Other

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0446 Incineration equipment, bridge measures for chemical silos

This is an example of introducing a Brody disk as a bridge solution at the bottom of a conical silo.

We would like to introduce an example of bridge prevention measures taken in the chemical silo of the incineration equipment. As a bridge prevention measure below the conical silo (where an upward cone for powder pressure dispersion is installed inside the silo), we have introduced a Brodie disk. The overview of the silo is as follows: Silo diameter: 2000φ, discharge section is 300φ butterfly valve to 200□ rotary valve. 【Brodie Disk Placement Overview】 ■ Below the upward cone - 4 standard Brodie disks arranged in 2 tiers ■ The 4 disks in the lower tier are installed closer to the butterfly valve ■ Between the 300φ butterfly valve and the 200□ rotary valve - 4 mini Brodie disks are arranged ■ Total: 8 Brodie disks and 4 mini Brodie disks * For more details, please refer to the PDF document or feel free to contact us. * Our website features numerous examples of implementations. You can check them via the link below.

Company：ミナギ
Price：Other

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0518 Repurposing the talc hopper, bridge countermeasures

Especially, no welding is required, and it can be easily installed! Examples of using the Brody disk.

When calcium carbonate was introduced into the hopper for talc, a bridge occurred, and to resolve this, a Brodisk was used. Since it is a square hopper of about 1000×1000, a standard Brodisk (BD-15) was installed, with one on each side for a total of four, and due to the special shape of the discharge section, two Brodisk Minis were installed here, which resolved the trouble. If you experience issues with powder discharge due to repurposing of hoppers or equipment, or changes in raw material types, please consider installing this equipment. It can be easily installed without the need for welding. 【Product Specifications】 ■ Brodisk "BD-15S-B" x 4 ■ Brodisk Mini "BD-08S-B" x 2 *For more details, please refer to the PDF document or feel free to contact us.

Company：ミナギ
Price：Other

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Bridge measures - List of Manufacturers, Suppliers, Companies and Products

Bridge measures Product List