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Ceramics×JAPAN FINE CERAMICS CO., LTD. （JFC） - List of Manufacturers, Suppliers, Companies and Products

Ceramics Product List

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Electronic Ceramics (Thin film integrated circuit components & Substrates)

Electronic Ceramics (Thin film integrated circuit components & Substrates)

A thin film integrated circuit pattern will be formed on a ceramic substrate.

By using alumina with a purity of 99.9%, we provide fine circuit patterns (line/space=30um/30um) that enable operation in the 30GHz band required for next-generation wireless communication systems. 【Thin Film Integrated Circuits】 We pattern integrated circuits on various ceramic substrates. ●Side patterns (over 0.3t), and AuSn solder patterns is possible. ● Simultaneous mounting of conductors, thin film resistors, and thin film inductors is possible. ● The combination of our unique 99.9% alumina substrate and fine patterns allows for the formation of circuits with low dielectric loss and low noise in high-frequency bands. ● For substrate materials, we also accommodate aluminum nitride (ALN) substrates, quartz substrates, and more. 【High-Quality Alumina Substrates】 ● Dense ● The three-point bending strength is 660MPa, which is significantly higher than conventional products (about twice as much). ● Excellent electrical properties with low dielectric loss in high-frequency bands.

  • High frequency/microwave parts
  • Fine Ceramics
  • Circuit board design and manufacturing

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Engineering Ceramics

Engineering Ceramics

Leave silicon carbide and silicon nitride to JFC.

- Are you struggling with wear? - Are you struggling with corrosion? - Are you struggling with heat resistance? - Are you struggling with delivery times, prices, or specifications? We consistently produce engineering ceramic parts in-house, from raw material mixing to molding, processing, and inspection. Our products are widely used in sliding parts, chemical pump parts, semiconductor manufacturing equipment parts, heat-resistant parts, and wear-resistant parts, among others. Thanks to our in-house integrated production, we can offer: - Short delivery times - Small lot prototype production - Detailed customization Japan Fine Ceramics Co., Ltd. (JFC) has been responding to customer needs with unique technology since its establishment in 1984 as a comprehensive manufacturer of ceramics and composite materials. We will solve your problems with our extensive lineup. If you have any technical inquiries, please contact us.

  • Fine Ceramics
  • Other machine elements
  • Semiconductor inspection/test equipment

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[Achievements Introduction] Benefits of Ceramic Molds

[Achievements Introduction] Benefits of Ceramic Molds

We will introduce the achievements of ceramicizing molds and their benefits.

Ceramics have excellent wear resistance compared to metals and are lightweight materials. Among them, silicon nitride ceramics are used in various industrial equipment due to their resistance to cracking and high mechanical strength at elevated temperatures. Our silicon nitride products include the standard type SNP02 and the high-strength type SNP03. We have summarized the benefits of converting molds to ceramics. For more details, please refer to “【Case Studies】Benefits of Mold Ceramics.”

  • Ceramics
  • Fine Ceramics
  • Other machine elements

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3D processing ceramic products

3D processing ceramic products

The use of ceramics has expanded due to high-precision processing of complex shapes and curved surfaces using 5-axis machining.

The introduction of a 5-axis machining machine, which adds the C-axis (table rotation) and A-axis (table tilt axis) to the X, Y, and Z axes, has made it possible to achieve high-precision machining of complex shapes and curved surfaces, thereby expanding the applications of ceramics. Cost reduction is also expected due to the reduction in setup time.

  • Fine Ceramics
  • Other molds
  • Other machine elements

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【Introduction of New Products】Engineering Ceramics

【Introduction of New Products】Engineering Ceramics

[New Products] High Toughness SiN, High Purity SiC, Carbon-Dispersed SiC

1. A new material that significantly improves the brittleness of high-toughness silicon nitride "SNP04" ceramics and increases fracture toughness by 1.3 times. It achieves a thermal conductivity that is 2.4 times higher than conventional materials. 2. High-purity silicon carbide "SCP05" successfully reduces the metallic impurities contained in conventional silicon carbide. 3. Carbon-dispersed silicon carbide "P2G" achieves excellent sliding properties by uniformly dispersing carbon within the silicon carbide matrix. It greatly contributes to the reduction of wear in sliding components.

  • Ceramics
  • Other electronic parts
  • Other machine elements

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Case study of improvements using large high-precision SiC plates.

Case study of improvements using large high-precision SiC plates.

We provide high-precision SiC ceramic products with a maximum size of 800 x 40t. We will introduce the benefits of adoption through proven results, such as improved device performance and resolution of thermal issues.

Metal plates are heavy and maintaining precision is difficult due to thermal deformation. Replacing them with SiC ceramics solves various problems. 【Specifications】 ■ Maximum dimensions: □800 (Φ800) x 40t ■ Flatness: 1~5μm, Parallelism: 2~10μm, Surface roughness: Ra0.4μm ※ Precision varies with dimensions and shapes. 【Main Features】 ■ Lightweight ■ High rigidity ■ Low thermal expansion ■ High thermal conductivity ■ Wear resistance 【Adoption Effects】 ■ Improved equipment performance, enhanced energy efficiency, prevention of workpiece deformation due to lightweight and high rigidity. ■ Resolution of thermal issues due to high thermal conductivity and low thermal expansion. ■ Increased lifespan due to improved wear resistance. 【SiC Product Lineup】 SCP01 → Our standard product SCP02 → Higher thermal conductivity and resistance compared to SCP01 At JFC, we produce ceramic products in-house through our unique technology, from raw material formulation to firing, processing, and inspection. We cater to your needs from small-scale prototypes to mass production. Please feel free to consult or inquire through "PDF Download" or "Contact Us."

  • Fine Ceramics
  • Other machine elements
  • Other semiconductor manufacturing equipment

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[New Product] Zirconia Reinforced Alumina Halox Z

[New Product] Zirconia Reinforced Alumina Halox Z

"Halox-Z," a zirconia-reinforced alumina with higher bending strength than alumina and higher thermal conductivity than zirconia, has been added to our lineup.

Alumina, the most popular fine ceramic, has been reinforced with zirconia, which is a higher strength ceramic. "Halox-Z" is highly tough and has excellent wear resistance, making it suitable for lining wear parts of equipment. Due to its higher thermal conductivity compared to zirconia, it has been put to practical use as lining for grinders. For more details, please download and refer to the catalog.

  • Fine Ceramics
  • Other machine elements

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[Application Example] Casting Equipment Parts - Silicon Nitride Ceramics

[Application Example] Casting Equipment Parts - Silicon Nitride Ceramics

We propose the use of the crack-resistant ceramic "silicon nitride" for extending the lifespan of casting equipment components.

Ceramics have excellent wear resistance compared to metals and are lightweight materials. Among them, silicon nitride ceramics are used in various industrial equipment due to their resistance to cracking and high mechanical strength at elevated temperatures. Our silicon nitride products include the standard SNP02 and the enhanced SNP03, which offers greater fracture toughness and bending strength. Please consider our silicon nitride for solving issues such as melting, wear, and thermal shock damage in casting equipment parts. Nippon Fine Ceramics Co., Ltd. is a comprehensive manufacturer of various ceramics and metal-ceramic composite materials. If you have any concerns regarding equipment design, component design, thermal design, etc., please feel free to consult us.

  • Ceramics
  • Fine Ceramics
  • Composite Materials

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From ceramics to composite materials MMC, JFC is a comprehensive ceramics manufacturer.

From ceramics to composite materials MMC, JFC is a comprehensive ceramics manufacturer.

Japan Fine Ceramics offers optimal solutions from a rich lineup of various ceramics to composite materials.

Our company consistently produces various ceramics and metal-ceramic composite materials (MMC), including silicon carbide (SiC) and silicon nitride (Si3N4), from raw material formulation to finishing processes. ● Excellent heat resistance, wear resistance, and corrosion resistance, which are our specialties: 　＜Silicon Carbide＞　＜Silicon Nitride＞ ● A super material that combines the lightness of aluminum with the rigidity of steel: 　＜Metal-Ceramic Composite Materials (MMC)＞ If you have any concerns regarding equipment design, component design, thermal design, etc., please feel free to consult us at this opportunity. We will propose the optimal solution from our extensive lineup. *For more details, please download the catalog or contact us.

  • Other metal materials
  • Ceramics
  • Fine Ceramics

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Cost Reduction of Ceramics (Design Guidelines)

Cost Reduction of Ceramics (Design Guidelines)

We have summarized tips for cost reduction to utilize ceramics. Please make use of this for your component design.

I would like to try using ceramics for wear resistance, corrosion resistance, and improving heat resistance, but I don't know the design tips. What can I do to reduce costs? To answer such questions, we have compiled hints for cost reduction of ceramic products. We hope you can use this as a reference when designing parts. Achievable through in-house integrated production <Short delivery time support> <Small lot prototype support> <Detailed customization support> Nihon Fine Ceramics is a comprehensive manufacturer of ceramics, producing and selling ceramics and MMC (metal matrix composites). We will solve your problems with our wide range of products. Please feel free to contact us.

  • Ceramics
  • Other electronic parts

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[Application Example] Die Casting Equipment Parts High Strength Silicon Nitride

[Application Example] Die Casting Equipment Parts High Strength Silicon Nitride

The die-casting machine parts use a fracture-resistant ceramic called "silicon nitride (SiN)."

Ceramics have excellent wear resistance compared to metals and are lightweight materials. Among them, silicon nitride ceramics are used in various industrial equipment due to their resistance to cracking and high mechanical strength at elevated temperatures. Our silicon nitride lineup includes standard type SNP02, high-strength type SNP03, and the newly added high-toughness type SNP04. For application examples, features, expected effects, and property tables, please refer to the catalog. If you have any concerns regarding equipment design, component design, thermal design, etc., please feel free to consult us.

  • Ceramics
  • Fine Ceramics
  • Other machine elements

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[Performance Introduction] Measures for Longevity Using Ceramics

[Performance Introduction] Measures for Longevity Using Ceramics

By changing metal parts to ceramics, significant improvements in lifespan are expected. Here are some examples of improvements.

Ceramics are lightweight materials with excellent wear resistance and corrosion resistance compared to metals, and their adoption is progressing for extending the lifespan of equipment parts and addressing wear issues. By replacing metal components of equipment with ceramics such as silicon carbide or silicon nitride, the lifespan of the parts is extended, significantly reducing maintenance work for part replacements. JFC offers a lineup of five types of silicon carbide and two types of silicon nitride. Silicon nitride SNP03 is a high-strength type with enhanced fracture toughness and bending strength compared to the standard SNP02. Please consider JFC's ceramics for the long lifespan of your equipment parts. *For more details, please download the catalog. Additionally, JFC also manufactures and sells composite materials made of ceramics and metals. For example, SA701, featured in the PDF materials, is a composite of SiC ceramics and aluminum. It is effective when a material that is resistant to cracking is required.

  • Ceramics
  • Fine Ceramics
  • Composite Materials

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Lighter than aluminum, with the rigidity of steel - the birth of Super Material SA001.

Lighter than aluminum, with the rigidity of steel - the birth of Super Material SA001.

The silicon/aluminum composite material SA001, created by our unique composite technology, is lighter than aluminum and has the Young's modulus of cast iron, while also accommodating hollow structures through bonding technology.

We have developed a composite material SA001 made of metallic silicon and aluminum. This super material is lighter than aluminum, has a higher Young's modulus than cast iron, and boasts a specific stiffness that is twice that of aluminum. Thanks to our joining technology, it can also accommodate hollow structures and built-in flow paths. ● Adoption achievements: Parts for high-precision 3D measuring machines, parts for semiconductor manufacturing equipment ● Application proposal: Temperature control plates for electrostatic chucks * By changing the material from aluminum to SA001, we can resolve the thermal expansion difference issue with alumina ESC.

  • Other metal materials
  • aluminum
  • Composite Materials

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