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Processed products×萬代 - List of Manufacturers, Suppliers, Companies and Products

Processed products Product List

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Welding? Cutting? It's scary if you don't look at the drawings carefully.

Welding? Cutting? It's scary if you don't look at the drawings carefully.

It is my role to derive the "optimal method" between the customer's wishes and the skills of the processing company.

In the previous blog, I wrote that it is difficult to accurately understand and remember the content of welding symbols, but recently I had the opportunity to closely engage with "welding." Last year, I received a request for a quote from a customer for a certain drawing. It was a cylindrical shape resembling a hat. The size was about φ1600, and since there were no welding symbols, I assumed it was a machined product and requested a quote from a machining company that specializes in large-scale machining. After that, based on the response from the machining company, I submitted a quote to the customer. Two months later, I received another request for a re-quote from the customer. *You can view the detailed content of the blog through the related link. For more information, please download the PDF or feel free to contact us.*

  • Welding Machine

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Kanto Tour - A metal processing company specializing in heavy machinery such as construction equipment and forklifts.

Kanto Tour - A metal processing company specializing in heavy machinery such as construction equipment and forklifts.

Of course, we can accommodate various materials such as iron and SUS! We introduce a major long-established processing company founded in 1957 on our blog.

I will share information about visiting JIMTOF next time, and this time I will write about a processing company in Ibaraki Prefecture. The processing companies in the "Hometown Processing Network" often specialize in specific processing tasks, but this particular company is a bit different. In a word, they are "all-purpose." From spot products to mass-produced items, they can handle a wide range of processing tasks including cutting, polishing, heat treatment, welding, painting, and assembly all in one stop. *You can view detailed content of the blog through the related links. For more information, please download the PDF or feel free to contact us.*

  • Processing Contract

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In response to domestic return - What are Bandai's initiatives?

In response to domestic return - What are Bandai's initiatives?

If you are considering shifting your procurement route from overseas to domestic, please feel free to reach out!

Due to the impact of the historically weak yen, companies that primarily relied on imports may be entering a transition period to switch to domestic procurement. In the previous blog, I wrote pompously that the trend of returning to domestic production that will be noteworthy in the future is to "not only pursue cost but also emphasize supply chains aimed at stable supply." Until now, "low cost" has been the most important factor. *For more details, you can view the blog through the related link. Please feel free to download the PDF or contact us for more information.*

  • Other machine elements

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Tough pitch copper (C1100), oxygen-free copper (C1020) processed products - Part 1

Tough pitch copper (C1100), oxygen-free copper (C1020) processed products - Part 1

Have the processed products of tough pitch copper (C1100) and oxygen-free copper (C1020) been completed? Here’s the introduction to the first part of the epilogue!

To get straight to the conclusion, we successfully completed the good product. Now, let me provide a digest of the path to completion. With the Obon holiday approaching, both the machining and brazing contractors seem to be extremely busy. It doesn't seem like there's any room to squeeze in new projects at this timing. Finding new machining contractors has also reached a deadlock. So, I decided to change my approach. *You can view the detailed content of the blog through the related links. For more information, please download the PDF or feel free to contact us.*

  • Other machine elements

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「見積回答の速さ」はお客様へご提供する重要な価値の一つです

「見積回答の速さ」はお客様へご提供する重要な価値の一つです

見積回答はスピーディに行う！価格と並びお客様へ価値を提供できる重要なファクター

さて以前からお伝えしているように、最近金属加工品のご依頼を 数多くいただいています。 材料費高騰などの影響によるコストダウン目的で、ご依頼をいただく ケースが増えましたね。 お客様が御見積で意識するのはまず「価格」これは当然ですが、 「見積回答のスピード感」も重視されるように思えます。 ※ブログの詳細内容は、関連リンクより閲覧いただけます。 　詳しくはPDFをダウンロードしていただくか、お気軽にお問い合わせください。

  • Other machine elements

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"Cost reduction" can be summarized in one word, but the requests vary greatly.

"Cost reduction" can be summarized in one word, but the requests vary greatly.

Introducing a blog about a message from a customer who requested cost reduction!

"Of course, it is better if it is inexpensive, but what is most important is whether you can produce it according to the drawings while considering the delivery time. If there are points where our company can also compromise, please feel free to contact us if anything comes up." This is an excerpt from a message received from a customer who requested cost reduction from our company. Regarding the specific examples of cost reduction mentioned in the previous blog, how do you feel when you receive a request like this? *For more details about the blog, you can view it through the related link. For further information, please download the PDF or feel free to contact us.*

  • Other machine elements

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I feel a change in awareness towards cost reduction every day.

I feel a change in awareness towards cost reduction every day.

We have seen an increase in requests for quotes on processed products from customers with whom we haven't had much business until now!

Amidst the wave of price increases, a "certain change" is occurring among several of our customers. This change is the increase in requests for quotes for processed products from customers with whom we have not had much business before. Additionally, these quote requests share some similar characteristics. 1. They are mass-produced processed products with unit prices ranging from several thousand yen to several hundred thousand yen. 2. They are replacement projects for existing suppliers. The unit prices for these processed products are quite high, and typically, there are not many requests for replacements of existing mass-produced products. *You can view the detailed content of the blog through the related link. For more information, please download the PDF or feel free to contact us.*

  • Other machine elements

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Overcoming with Honing & Cutting Processing! Countermeasures for Mold Loss Troubles

Overcoming with Honing & Cutting Processing! Countermeasures for Mold Loss Troubles

Lost the mold? No delivery date? In such cases, breakthrough with honing and machining.

"Could you please do it as soon as possible, somehow?" Among the drawings that arrived, there was a particularly eye-catching part. The material was FCD450—meaning cast iron. The quantity was small, just 30 pieces, but the shape was complex, and the drawing date was ten years ago. Feeling a slight unease, I confirmed with the customer, and as expected— "Actually, the current processing company has lost the mold..." Normally, it would be unavoidable to have a long lead time to remake the mold. However, the drawing specified **±0.005 dimensional tolerance and Ra0.2 surface roughness**, and furthermore, that area was the "cylinder sliding part." In other words, it was a high-precision part that required honing. At Bandai, we replaced everything with cutting without using a mold, and by collaborating with a honing-specialized processing partner, we achieved the shortest possible lead time. Even without a mold, and even with strict precision— Our **"Hometown Processing Network" at Bandai** can respond to those "troubles." *Please note that this kind of response is just a small part of what Bandai does every day. We invite you to see the value we can provide to our customers.*

  • Casting Machine

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You can't see it in the equipment list—"live information" creates cost advantages.

You can't see it in the equipment list—"live information" creates cost advantages.

Knowing the strengths and weaknesses of manufacturers is the strength of Bandai.

Is it too good to be true to be 'cheap, fast, and good'? — No, there are proper 'reasons' for it. We will delve into the 'secret of the low cost' of the 'Hometown Processing Network' that we introduced earlier. The key lies with H, a professional in welding and prototype processing. By maximizing their strengths in can manufacturing, they optimized costs through reduced setup times and improved processing efficiency. Identifying the 'strengths and weaknesses' that cannot be discerned from equipment lists or websites and ensuring optimal matching is the true essence of Bandai. We would like to present practical examples that those who want to maintain high quality while keeping costs down should definitely read. *Such efforts are just a small part of what Bandai does on a daily basis. Please take a look at the value we can provide to our customers.

  • Processing Contract

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The answer is not far away, but close by. The birth story of the "Processing Network."

The answer is not far away, but close by. The birth story of the "Processing Network."

If you can't find it even after searching, try relying on "connections."

In order to find partners for mass production sheet metal processing, I spent days making dozens of cold calls to processing companies nationwide. Even so, I was struggling to find any promising leads and felt stuck. It was during this time that the executive of a prototype processing company in Shimane, who has been a great help to us, casually mentioned, "Shall I introduce you to a sheet metal company strong in mass production?" — that one remark was the beginning of everything. The person in charge at the introduced company came from the prototype department of an agricultural machinery manufacturer. They excel in the know-how of keeping costs down without compromising quality, and there are processing companies nearby that can handle welding, cutting, and surface treatment. A system was established that could handle 700 items in one go within a few minutes' drive, and at that moment, the "Hometown Processing Network" was born. The answer was not far away, but right next to trust. *This kind of support is just a small part of what Bandai does every day. Please take a look at the value we can provide to our customers.

  • Processing Contract

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From observation to full-scale request. The journey with the vehicle manufacturer!

From observation to full-scale request. The journey with the vehicle manufacturer!

First, let's start with "taking a look." A challenge in processing products for vehicles.

"Do you have any experience in manufacturing processed products for vehicles?" One day, this question arrived from a train vehicle manufacturer, marking the beginning of a new challenge. While we had a track record of supplying off-the-shelf products (such as bearings), we had zero experience with processed products. Nevertheless, based on our past delivery records and evaluations of our finishing quality, I confidently replied, "We do not have a track record of supplying processed products for train vehicles, but we have never received complaints regarding our finishing quality." Amidst the tension, after providing thorough explanations, we secured inquiries for processed products for six vehicles due to interior renovations. Initially, the requests were mainly for relatively low-difficulty tasks such as laser and brake processing, but by accumulating achievements in delivery times, pricing, and quality, we eventually expanded into consultations for high-difficulty processing such as welding and assembly. This experience reflects how the technical capabilities of the "Hometown Processing Network" gradually shaped trust. *Please note that this type of response is just a small part of what Bandai does on a daily basis. We invite you to see the value we can provide to our customers.*

  • Processing Contract

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What is heat treatment? What is it done for?

What is heat treatment? What is it done for?

A processing method that utilizes heat! We will explain it clearly based on the example of gears.

Heat treatment is a very important factor in the production of processed products. However, it is often difficult to distinguish between good and bad products based solely on their appearance, so it is essential to have a precise understanding of the process. If heat treatment is ordered without sufficient understanding, it could lead to significant problems later on. Our company has also had bitter experiences in the past where issues arose from heat treatment. Therefore, our company has conducted several internal study sessions, and our employees have a good understanding of the content and risks associated with heat treatment. Now, we will explain this in an easy-to-understand manner using the example of gears. *For detailed content of the blog, please refer to the related links. For more information, please download the PDF or feel free to contact us.*

  • Processing Contract

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Everything is written on the blueprint. But the day came when I was asked, 'Did you really read it properly?'

Everything is written on the blueprint. But the day came when I was asked, 'Did you really read it properly?'

Insufficient verification is a pitfall for professionals. Questioning the "obvious" leads to quality.

We received a request from a customer to perform additional processing on a standard bevel gear from a certain gear manufacturer. The "material" section of the drawing listed the model of the standard product, and both our company and the processing contractor proceeded with the prototype based on that information. However, after delivering the prototype, we were pointed out by the quality control representative that "the hardness is different." In a hurry, we rechecked the drawing and found that there was a clear hardness specification exceeding the standard product's hardness range mentioned separately in the drawing. This was a moment of reflection for us as professionals, caused by the assumption that "there should be no problem since it's a standard product" and a lack of thorough verification. Fortunately, we were able to address it with heat treatment, but it reinforced the idea that drawings should not only be reviewed at the beginning but should be examined thoroughly until the end. We will ensure that we do not waste this experience and will be diligent in checking every detail moving forward. *This kind of response is just a small part of the initiatives that Bandai engages in daily. Please take a look at the value we can provide to our customers.

  • Processing Contract

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[Case Study] Achieving Emergency Deadline Response

[Case Study] Achieving Emergency Deadline Response

Last-minute demand just before the long holiday! A case where we managed to deliver on schedule.

We would like to introduce a case where we achieved urgent delivery thanks to the cooperation between our hometown processing partner and the customer. The customer needed the product within two weeks, including the Obon holiday period, but there were no existing processing companies that could meet the deadline. They reached out to us with concerns about whether it was possible to deliver by the deadline. In this very tight timeframe, we included the overseas factory of "Hometown Processing Partner 11" as an option, and with the cooperation of the customer and the processing company they introduced, we were able to meet the request. [Case Overview (Partial)] - Processing machines used: NC lathe, machining center, brazing machine, cylindrical grinder - Material: C1100 (pure copper) - Quantity: 2 pieces - Manufacturing processing companies: Hometown Processing Partner 11, the customer's existing processing company *For more details, please refer to the related links or feel free to contact us.

  • Processing Contract
  • Other services

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Introducing with Manga: Does it warp even if it's according to the drawings? Is TIG welding the key?

Introducing with Manga: Does it warp even if it's according to the drawings? Is TIG welding the key?

Even though it's spot welding according to the drawings, there is distortion... We will solve quality issues that cannot be conveyed through the drawings!!

"Even though it is processed according to the drawings, the product has distortions..." Even if the design is correct, are there issues that arise in the actual usage environment? This case began with a concern from a design engineer who said, "I just can't eliminate the distortion." They wanted to maintain strength while also minimizing distortion. Moreover, it was "correct" on the drawings—facing such a challenging problem, Bandai proposed a certain idea that was not written in the drawings. "Then I definitely want to try it!" What processing method did the customer say that about? ➡ For more details, please check "Download the Catalog!" Click below to also check other problem-solving case studies!

  • 品質が不安定2.jpg
  • Processing Contract
  • Contract manufacturing

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