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Tray×TSK - List of Manufacturers, Suppliers, Companies and Products

Tray Product List

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Vacuum formed tray

Vacuum formed tray

A vacuum forming tray manufacturer with low cost, high quality, and strong proposal capabilities.

We own domestic and overseas bases on a vast site and have established our own commercial routes. We have clarified human resource development and detailed product rules, making mass production of high quality possible. At our Vietnam base (Hanoi), we can offer small lot and cost-effective solutions by taking advantage of low labor costs and regular container shipping for bulk transport.

  • Company：TSK
  • Price：Less than 10,000 yen
  • tray

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[Case Study] Utilizing Robots and Vacuum-Formed Trays for Labor Reduction

[Case Study] Utilizing Robots and Vacuum-Formed Trays for Labor Reduction

The total cost is overwhelmingly low! By utilizing vacuum-formed trays, we have successfully transitioned from manual labor to robots!

Are you facing these issues on your manufacturing line? ■ You are considering automating your manufacturing and packaging lines to reduce labor. ■ You want to automate the process of loading parts into trays, but you are struggling with creating trays that can accommodate the movements of handling robots. We would like to introduce a case study of vacuum-formed trays that match the movements of automated lines with robots. Before the introduction of robots, it was necessary to move semi-finished products to another line within the factory, and each semi-finished product had to be manually placed into trays. After comparing with low-cost trays, we found that the costs for mold and tray unit prices were overwhelmingly cheaper, so we adopted vacuum forming for the robot trays. By designing the trays to match the movements of the robots and integrating the necessary handling systems, we achieved automation of the process. 【Key Points of Implementation】 ■ Using handling robots allows for stable handling without errors. ■ Automating the handling tasks for trays helps address chronic labor shortages. ■ It is possible to handle workpieces with high precision to their designated positions in the trays, leading to improved work accuracy. *For more details, please refer to the PDF document.

  • Company：TSK
  • Price：100,000 yen-500,000 yen
  • tray
  • Cushioning material
  • others

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TSK Corporation Business Introduction

TSK Corporation Business Introduction

Designing Logistics - A Wonderful Company TSK

TSK Corporation is a company primarily engaged in KAIZEN proposals, packaging design, material handling design, and factory diagnostics (BANSO Pack). 【Business Description】 ■ Packaging Design and Material Handling Design Planning, design, manufacturing, sales, and related services for logistics packaging and material handling equipment, including vacuum-formed trays. ■ Factory Diagnostics (BANSO Pack) We implement on-site KAIZEN alongside our customers for six months. We support the establishment of a "KAIZEN mindset" and the creation of an environment that fosters it within the company. *For more details, please refer to our catalog or feel free to contact us.

  • Company：TSK
  • Price：Other
  • Processing Contract

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Prevent deformation due to radiant heat - PP vacuum-formed tray.

Prevent deformation due to radiant heat - PP vacuum-formed tray.

Strong against high temperatures in summer! A PP vacuum-formed tray that solves the problem of thermal deformation.

Are you struggling with thermal deformation of vacuum-formed trays? This is a case where issues were resolved by changing the material from frequently used PET trays to PP vacuum-formed trays. Points: - By using high-heat-resistant PP vacuum-formed trays, parts can be transported even in summer's radiant heat. - Even with the reduced surface hardness of PP, design strength can compensate for any lack of strength. - Plastic trays are often thought to be weak against heat, but we propose trays that do not deform even in high temperatures during summer. *For more details, please refer to the PDF document or feel free to contact us.

  • Company：TSK
  • Price：Less than 10,000 yen
  • tray
  • Cushioning material
  • Other packaging materials

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[Cost Reduction Case] Optimization of Logistics Packaging by Changing the Material of the Igeta Partition!

[Cost Reduction Case] Optimization of Logistics Packaging by Changing the Material of the Igeta Partition!

Cost reduction and space-saving through changes in packaging material!

We would like to introduce a case study on the introduction of vacuum-formed grid trays. Are you facing any of these issues regarding grid dividers? ■ You are transporting parts using grid dividers, but you want to find a solution for the storage space of the dividers. ■ You want to procure packaging materials for new parts being launched, but you don't want to spend money on initial costs (prototypes). Grid dividers are widely used for transporting parts in plastic containers and corrugated plastic boxes. If you are considering cost reduction and space-saving solutions for grid dividers, we recommend vacuum-formed grid trays. 【Key Points for Introducing Vacuum-Formed Grid Trays】 ■ Vacuum-formed trays offer advantages such as cost reduction and space-saving compared to grid dividers for part transportation. ■ By utilizing simple molds, it is possible to create divider trays that can replace grid dividers, allowing for quick turnaround and low-cost prototyping. *For more details, please refer to the PDF materials or feel free to contact us.

  • Company：TSK
  • Price：Less than 10,000 yen
  • tray
  • Cushioning material
  • Other packaging materials

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[Case Study] Resolving issues caused by direct storage with "one type of tray"

[Case Study] Resolving issues caused by direct storage with "one type of tray"

Minimize mold costs and management man-hours with shared tray design!

We will introduce a case where the introduction of vacuum-formed trays solved the issue of product defects. Before the introduction, products were placed directly in containers and stacked for long-term storage, which led to deformation issues. Additionally, since the products were not secured in the containers, they moved during transportation, resulting in defects such as scratches. There was also a challenge with occupying space due to the storage of multiple types of similar products. The introduction of vacuum-formed trays eliminated direct placement. Products are now secured within the containers, eliminating defects such as scratches and deformation during storage and transportation. We combined the distinctive shapes of multiple types of products to allow them to be used with a single tray shape. The shared tray can accommodate eight types of products, including symmetrical ones. **Key Points of Introduction** 1. By changing the storage method from direct placement in containers to vacuum-formed trays, we prevent defects caused by friction between boxes and products, as well as dirt from the boxes adhering to the products. 2. By using a shared tray, products that could not be stacked in storage boxes due to different shapes can now be stacked, leading to improved storage efficiency and enhanced transportation loading efficiency.

  • Company：TSK
  • Price：100,000 yen-500,000 yen
  • Cushioning material
  • tray
  • Other packaging materials

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[Case Study] Improved Quality Issues and Quantity by Changing the Material of the Parts Tray

[Case Study] Improved Quality Issues and Quantity by Changing the Material of the Parts Tray

A case study on solving the challenge of protecting parts from quality issues that occur during transportation!

We would like to introduce a case where the quality issue of trays that occurred during the transportation of metal parts was resolved by the introduction of vacuum-formed trays. Before the introduction, we were using EPS trays that were shared with other parts. We were facing a quality issue where friction between the metal parts and the EPS trays generated dust during transportation. [Key Points of Introducing Vacuum-Formed Trays] - By changing the material, we were able to eliminate the issue of dust generation during transportation. - We were able to establish new parts trays at a low initial cost. - By changing the shape of the trays that were used as shared trays to fit the parts, we improved loading efficiency. *For more details, please refer to the PDF document or feel free to contact us.

  • Company：TSK
  • Price：Less than 10,000 yen
  • Other packaging materials
  • tray
  • Cushioning material

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[Campaign] Fixed Price Service for Prototype Parts Tray

[Campaign] Fixed Price Service for Prototype Parts Tray

Are you struggling with the design and development of parts trays? We propose a fixed-price prototype campaign for 75,000 yen!

Are you facing any of these issues with prototype parts trays? ✓ The prototype cost for parts trays is high, making it difficult to secure a budget. ✓ I want to try vacuum-formed trays for parts packaging, but I can't take the plunge. ✓ Even if I create a prototype once, costs balloon if revisions are needed. ✓ I want to try multiple thicknesses for the vacuum-formed trays. ✓ The delivery time for prototypes is always a bottleneck. For those struggling with the design and development of parts trays! We are running a limited-time fixed-price prototype campaign for first-time customers! 【Campaign Details】 ■ Prototype Cost: 75,000 yen per type Includes mold cost, unlimited number of mold revisions, shipping separate, unlimited number of revisions ■ Application Conditions: First-time only * This applies only to inquiries for projects that are being contacted for the first time. * Revisions for projects that have already been prototyped are not eligible for this campaign. ■ Material: PET or PP ■ Tray Size: Approximately 400mm (length) x 300mm (width) x 30mm (height) ■ Production: Prototype mold (resin) + about 10 prototype trays ■ Cutting Method: None (hand-cut) ■ Estimated Delivery Time: About 1 week to 10 days * This is an estimate from the time specifications are confirmed. * Details to be discussed. ■ Application Period: From August 26, 2023 (Saturday) to...

  • Company：TSK
  • Price：10,000 yen-100,000 yen
  • tray
  • Cushioning material
  • others

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[Case Study] Making Quantity Management of Parts Easier with Low Initial Costs

[Case Study] Making Quantity Management of Parts Easier with Low Initial Costs

Cost-effective size adjustment and quality measures by replacing with vacuum-formed trays!

We would like to introduce a case where we solved problems by changing metal parts trays from EPS trays to vacuum-formed trays. While using EPS trays for the inter-factory transport of metal parts, we faced the following challenges: - A single lot of parts could not fit into one row of the tray's groove, resulting in unnecessary gaps. - We were troubled by shavings caused by friction between the metal parts and the EPS trays, making it a challenge to change the tray specifications while maintaining transport conditions. [Key Points of Introducing Vacuum-Formed Trays] - By extending the dimensions of the grooves compared to the current trays, we were able to neatly fit one lot of parts into two rows, making quantity management easier. - By molding appropriate materials from various sheet materials that respond to transport conditions, such as wear-resistant materials, we improved transport quality. - For small lots, we produced using resin molds, significantly reducing initial costs compared to EPS. *For more details, please refer to the PDF document or feel free to contact us.

  • Company：TSK
  • Price：Less than 10,000 yen
  • Cushioning material
  • tray
  • Other packaging materials

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[Case Study] Solving Overpackaging with Returnable Trays for Vacuum Forming

[Case Study] Solving Overpackaging with Returnable Trays for Vacuum Forming

The one-way packaging that took a long time to process has been changed to returnable trays. Excess packaging has been eliminated, leading to packaging specifications that contribute to the SDGs!

This is an example of how switching to returnable packaging materials utilizing vacuum-formed trays has resolved excessive packaging. 【Are you facing these issues in inter-factory transportation?】 ■ Time is being consumed by packaging and unpacking operations for parts. ■ Cushioning materials are being discarded each time they are packaged solely for inter-factory transport, raising concerns from an SDGs perspective. 【Key points for introducing returnable trays (vacuum-formed trays)】 ■ By converting packaging materials from one-way to returnable, you can reduce the time spent on packaging operations, material costs, and labor costs. ■ A significant reduction in material waste is achieved, promoting efforts towards SDGs. *For more details, please refer to the PDF document or feel free to contact us.

  • Company：TSK
  • Price：Less than 10,000 yen
  • tray
  • Cushioning material
  • Other packaging materials

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[Case Study] Preventing Picking Errors with Serving Trays

[Case Study] Preventing Picking Errors with Serving Trays

A serving tray that reduces packaging work for inter-factory transportation of parts and eliminates picking errors.

The "serving tray" perfectly organizes the necessary types and quantities of parts for the assembly line, and by confirming that all served parts are used up, it reduces the risk of forgetting to attach parts or mistakenly attaching unnecessary parts. Depending on the shape and purpose of the parts, we propose serving trays made of the appropriate materials and shapes needed for your assembly line. Among them, vacuum-formed trays are effective for use as serving trays in terms of cost and workability. [Key Points for Introducing Vacuum-Formed Serving Trays] ■ Efficiency in Picking The PET vacuum-formed parts serving trays are transparent, allowing you to see the photos of the parts being picked through the tray. This helps prevent "part omissions," "incorrect part numbers," and "incorrect part colors" during picking. ■ No Packaging By transporting parts with the picked parts serving tray, the need for bagging parts is eliminated. This reduces the use of small bags for packaging and the bagging process. *For more details, please refer to the PDF document or feel free to contact us.

  • Company：TSK
  • Price：10,000 yen-100,000 yen
  • tray
  • Other packaging materials
  • Cushioning material

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[Cost Reduction Case] Standardization of 16 types of automotive parts using 2 trays.

[Cost Reduction Case] Standardization of 16 types of automotive parts using 2 trays.

Standardizing the trays has increased the quantity (improved loading efficiency).

This is a case of improving the transportation efficiency of parts when launching 16 types of automotive component valves. The customer's concern was that creating a tray for each valve would require the production of 16 trays, which posed challenges in terms of cost and management. They were also considering whether it was possible to increase the number of valves stored in each tray. Concern 1: For 16 types of hydraulic valves for automotive parts, 16 trays of different shapes were being used. Concern 2: The current product stores 20 valves in one tray. [Packaging Improvement Initiatives] We received data on the 16 valve products and proceeded to consider standardization through 3D design, deciding to change the storage method from horizontal to vertical. As a result, we were able to accommodate the 16 valve products with just two types of trays (standardized trays). By changing from horizontal to vertical storage, the capacity increased from 20 to 25 valves per tray, resulting in a 20% increase in tray loading efficiency. *For more details, please refer to the PDF.

  • Company：TSK
  • Price：Less than 10,000 yen
  • tray
  • Cushioning material
  • Other packaging materials

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[Case Study] Standardization of Process Content Containers for Finished Parts and Shipping Trays

[Case Study] Standardization of Process Content Containers for Finished Parts and Shipping Trays

Improved work efficiency and cost reduction through tray sharing!

We will introduce case studies of products that use different packaging materials for in-process and shipping purposes. Before implementation, in the harness manufacturing process, immediately after the completion of parts, the resin parts were at a high temperature of around 110°C to 120°C, so they were stored in temporary containers until the harness could cool down. When shipping the harnesses, we used PP vacuum-formed trays, but in the high-temperature state immediately after part completion, the vacuum-formed trays would melt, necessitating the use of temporary containers for cooling the parts. After cooling the parts, they were transferred to the shipping PP vacuum-formed trays for shipment. By changing the shipping trays to heat-resistant PP sheets, temporary containers became unnecessary. By switching to heat-resistant PP sheets, we were able to set the parts in the shipping trays as soon as they were completed. [Implementation Points] - By using the same containers for both in-process and shipping, we can reduce the work of transferring items. - Since the containers are shared for both in-process and shipping, we can reduce the need for extra storage space for materials. - Selection of materials suitable for the product. *For more details, please refer to the PDF document or feel free to contact us.

  • Company：TSK
  • Price：100,000 yen-500,000 yen
  • tray
  • Cushioning material
  • Other packaging materials

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Introduction to the Vacuum Forming Business: TSK's Component Trays that Prioritize Cleanliness and Quality.

Introduction to the Vacuum Forming Business: TSK's Component Trays that Prioritize Cleanliness and Quality.

Leave the vacuum-formed trays for automotive and precision parts manufacturers, where foreign matter contamination is absolutely unacceptable, to TSK! Trust us for thorough hygiene and quality control!

We pride ourselves on providing high quality not only in terms of "product accuracy" but also from the perspective of "hygiene." What specific methods are used for hygiene management? ⇒ For more details, please see the related video below.

  • Company：TSK
  • Price：Less than 10,000 yen
  • tray
  • Cushioning material
  • Other packaging materials

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