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coating×大阪ガスケミカル株式会社 奈良表面加工センター - List of Manufacturers, Suppliers, Companies and Products

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It's troublesome when they stick together... that part has a super non-adhesive treatment 'Plasma Coat'.

Nothing sticks! Solve manufacturing line challenges with ultimate release properties.

"Plasma Coat (super non-stick treatment)" has high hardness and durability of thermal spray coatings made of metals, cermets, ceramics, etc., along with the extremely high non-stick properties of silicone resin, and also possesses high grip friction characteristics. Plasma Coat can be applied not only to metal components such as aluminum, stainless steel, and iron, but also to CFRP materials.

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[Coating Processing Example] Preventing Adhesive and Sticky Tape Adhesion to Rolls

Heat-resistant up to 200℃! 'PC1137' can also be processed into metal rolls and CFRP rolls.

We would like to introduce a case study of 'PC1137' handled by Osaka Gas Chemical Co., Ltd. This product is suitable when you want to prevent adhesives and other substances from adhering to rolls, as it does not allow any adhesive tape to stick at all. It can be applied to rolls with a diameter of up to 2,000 mm and a length of 9,800 mm, making it applicable not only to metal rolls but also to CFRP rolls. There are several options for silicone coatings, and depending on the application, there are differences in surface preparation, film thickness, and surface roughness. We will propose the most suitable combination, so please consult with us first. Additionally, we can send samples of approximately 60×40 to those who request them, so feel free to contact us.

  • Processing Contract

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Non-stick, low friction, chemical resistant is "Tempcoat (fluorine coating)."

The release properties, slip properties, and chemical resistance of the temp coat demonstrate effectiveness in the manufacturing process!

"Tempcoat (non-stick treatment)" is a coating process that combines various properties such as non-stickiness, low friction, and chemical resistance, which are functions of fluororesin. It also contributes to improved cleanability and leads to increased work efficiency. We offer a range of fluorine coatings, including PTFE, PFA, FEP, and ETFE, and we will propose a coating that meets your needs.

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[Equipment] Capable of processing large materials (large items, long lengths)!

A large kiln capable of processing up to 2.5m × 2.5m × 10m, equipped with a 10-ton crane. Additionally, we also have equipment that can handle small items starting from one piece.

Our fluorine and silicone coatings require baking to exhibit high-performance characteristics. We use our seven baking furnaces, tailored to the substrate, to process at the optimal temperature range. We are equipped with a 10-ton crane, allowing us to handle large and long items, and we have a large baking furnace with dimensions of up to 2.5m x 2.5m x 10m, as well as furnaces suitable for small item processing. Additionally, we have a large blast chamber, a painting booth, and a thermal spraying booth, enabling us to accommodate various processing requests.

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[Coating Processing Example] Hot Melt Tank, Non-Stick Coating for Blades

Introducing the ideal coatings for non-adhesive adhesives, 'TC2001' and 'TC5053'!

We would like to introduce examples of coating processing handled by Osaka Gas Chemical Co., Ltd. When you want to prevent adhesion to hot melt tanks or stirring blades for adhesive raw materials, Tempcoat 'TC2001' and 'TC5053' are suitable. Coating can be applied to existing products and parts, and even if they deteriorate, re-coating is possible, allowing for functional regeneration. Please consider this for improving productivity, such as preventing adhesion of sticky substances and enhancing cleanability. We can also propose suitable coatings according to your application, so please feel free to consult with us. For those interested, we can send samples of approximately 60×40, so please do not hesitate to contact us.

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[Video Introduction] Testing Chemical Resistance with Strong Acid Detergent! 'TC5053'

"Tempcoat" has excellent chemical resistance to acids, alkalis, organic solvents, etc., and is effective as a corrosion-resistant coating in various corrosive environments.

"TC5053" has a proven track record as a corrosion-resistant coating for various parts such as chemical tanks, stirrers, and blades for chemical applications. "Tempcoat (Fluoropolymer Coating)" is a coating treatment that combines various properties of fluororesins, including non-stickiness, low friction, and chemical resistance. We offer a range of fluoropolymer coatings, including PTFE, PFA, FEP, and ETFE, and we can propose a coating that meets your needs. Please consider it as a way to enhance the corrosion resistance of conventional parts. *Please note that the video has sound.*

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Introducing "Plasma Coat" that does not allow adhesive tape, glue, etc. to stick!

Effective as various adhesion countermeasures! With high release properties and durability, our plasma coating solves challenges on the manufacturing line.

"Plasma Coat (super non-stick treatment)" has high hardness and durability of thermal spray coatings made of metals, cermets, ceramics, etc., along with the extremely high non-stick properties of silicone resin, and also possesses high grip friction characteristics. Plasma Coat can be applied not only to metal components such as aluminum, stainless steel, and iron, but also to CFRP materials.

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Organic-Inorganic Hybrid Coating "Silicera Coat 8011"

Introducing a coating for industrial equipment that has excellent non-stick properties and high hardness!

Shiriseracoat 8011 is an organic-inorganic hybrid coating paint that achieves non-stick properties comparable to silicone and a high hardness that far exceeds that of fluorine, with ceramic as the main material. It is proposed as a new solution to issues related to release properties and slip characteristics of industrial machine parts (such as rolls and guide components) that could not be resolved by conventional fluorine or silicone coatings. 【Features】 ■ Excellent non-stick properties… Adhesive tape does not stick at all. Good release from resins and adhesives. Also suitable for releasing other materials such as food. ■ High hardness and durability… It has excellent wear resistance with a pencil hardness of 6H (standard H for fluorine coatings). Non-stick durability is also good. ■ Good slip properties… It has a smooth surface, allowing for good sliding of workpieces. It is also suitable for coating transport system components. ■ Suitable for food applications… It has obtained compliance with the old Food Sanitation Act, making it possible for use in parts for food applications. *It does not comply with the revised Food Sanitation Act (during the transitional period). ■ Low-temperature processing compatible… Processing is possible at low temperatures of 100 to 250 degrees. This reduces the risk of warping or deformation due to heat. It can also be coated on CERP and resin materials.

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Introduction to Surface Treatment Processing Business [Contract Processing]

We handle processing from small parts to large and long items! Our surface treatment for industrial equipment provides excellent results for release, non-stick, corrosion-resistant, wear-resistant, and sliding parts.

Our company uses a special coating technology that combines organic materials such as fluororesin and silicone resin with inorganic materials like ceramics to address issues of adhesion (non-stick), sliding (slip), wear (abrasion resistance), and corrosion (corrosion resistance) in industrial machinery across various fields including chemicals, papermaking, automotive, food, textiles, and hygiene products. We offer high-performance non-stick and sliding solutions tailored to our customers' needs and usage environments, supported by a diverse range of processing recipes. 【Features】 ■ Coating is possible on large substrates measuring 2.5m × 2.5m × 10m ■ We propose better surface treatments for various manufacturing process challenges ■ Solutions and improvements for adhesion issues on metal surfaces using fluororesin and silicone resin We also accept requests for evaluation samples and prototypes. Please feel free to contact us through the inquiry form.

  • Processing Contract

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Improved wear resistance and durability of fluorine coating! 'XPC Grade'

Composite coating: Achieving further durability improvement with the combination of ceramic thermal spraying and fluorine coating!

Attention those struggling with durability in standard fluorine coatings! The 'XPC Grade' enhances adhesion compared to regular fluorine coatings by applying a ceramic or alloy thermal spray layer beneath our Tempcoat. This results in improved wear resistance and durability. Additionally, by utilizing the unevenness of the thermal spray layer to adjust the surface condition (roughness) of the fluorine coating, a new surface state for fluorine coatings can be achieved, leading to improved adhesion of the product.

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[Video Introduction] The adhesive tape doesn't stick! 'PC1137'

"Plasma Coat" is effective against all types of adhesives! It solves the problem of unwanted sticking.

"Plasma Coat (super non-stick treatment)" has high hardness and durability of thermal spray coatings made from metals, cermets, ceramics, etc., along with the extremely high non-stick properties of silicone resin, and also possesses high grip friction characteristics. "PC1137" is a composite coating of ceramic thermal spray and silicone. It has a proven track record as a non-stick solution for various components such as guide rollers and receiving bases. Plasma Coat can be applied not only to metal components like aluminum, stainless steel, and iron, but also to CFRP materials. *Please note that the video has sound.*

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[Video Introduction] Easily remove adhesives and sticky substances! 'TC2001'

"Tempcoat" is effective against all types of sticky substances! It solves the problem of unwanted sticking.

"Tempcoat (Fluorine Coating)" is a coating treatment that possesses various characteristics such as non-stick properties, low friction, and chemical resistance, which are functions of fluorine resin. We offer a lineup of various fluorine coatings, including PTFE, PFA, FEP, and ETFE, and we can propose coatings that meet your requirements. "TC2001" has a proven track record as a non-stick solution for various components such as hot melt tanks, adhesive-coated parts, painting jigs, guide parts in food manufacturing processes, and hoppers. Please consider it as a means to improve the release properties and cleaning performance of conventional parts. *Please note that the video has sound.

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Introduction to Surface Treatment Processing Steps

Our company consistently handles everything from surface preparation to finishing polishing after painting in-house, striving for stable quality.

■Receiving and Preparing Base Material from Customers 1. Incoming Inspection of Base Material: Conduct visual inspections for scratches and confirm part numbers and quantities in advance. 2. Removal of Contaminants such as Oil and Dust Attached to Base Material: Depending on the material and size of the base material, perform oil removal through high-temperature treatment and solvent-based cleaning. 3. Masking Treatment: Apply appropriate masking to areas where processing is not required. ■Substrate Processing to Surface Processing 1. Substrate Processing (Blasting Process): To remove the oxide film on the base material and enhance adhesion, roughen the surface using blasting materials. 2. Thermal Spraying Process: Spray molten metal or ceramic particles onto the base material using a heat source to form a functional coating on the surface. 3. Coating Process (Fluororesin Coating, Silicone Resin Coating): Perform fluororesin or silicone resin coating according to the customer's usage conditions, applications, and characteristics. ■Finishing Polishing to Inspection 1. Finishing Polishing and Inspection: Carry out finishing processes such as polishing according to specifications. Propose solutions tailored to the customer's usage environment, including surface roughness and coating thickness.

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[Video Introduction] Improve the sliding of conveying system components! 'TC7808'

The low friction properties of "Tempcoat" improve clogging and snagging issues during product transport.

"Tempcoat (Fluorine Coating)" is a coating treatment that possesses various characteristics such as non-stick properties, low friction, and chemical resistance, which are functions of fluororesin. We offer a lineup of various fluorine coatings including PTFE, PFA, FEP, and ETFE, and we will propose a coating that meets your needs. "TC7808" improves the slip properties of various products such as guide components for transport systems, resins, rubber, and food, solving problems during product transportation. Please consider it as a means to enhance the release properties of conventional components and improve cleanability. *Please note that the video will have sound.

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Outstanding non-stick properties! Introducing "Plasma Coat."

Troubled by adhesion... No adhesion of adhesive tape, glue, etc.! With high release properties and durability, it solves challenges on the production line.

A must-see for those struggling with adhesion issues! "Plasma Coat (Ultra Non-Stick Treatment)" features high hardness and durability of thermal spray coatings made from metals, cermets, ceramics, etc., along with the extremely high non-stick properties of silicone resin, while also possessing high grip friction characteristics. Plasma Coat can be applied not only to metal components such as aluminum, stainless steel, and iron, but also to CFRP materials.

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  • Processing Contract

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