tool×IZUSHI - List of Manufacturers, Suppliers, Companies and Products

HORN German-made ultra-hard grooving tool

High-precision and high-efficiency machining is possible with a meticulously crafted high-rigidity clamp!

A German manufacturer of grooving tools specializing in grooving processes such as lathe machining, milling, broaching, and gear skiving! Main catalog lineup: ■ Tools for small diameter grooving: Super Mini / Mini (for inner diameter and small diameter) - Boring: Compatible with pilot hole diameters from φ 0.2 mm - Grooving: Compatible with pilot hole diameters from φ 2.0 mm ■ Tools for grooving / parting: 224 / 229 series (for lathe and inner/outer diameter) - Unique clamp shape provides four-sided restraint for high rigidity - The 224/229 series features a wide variety of chip breakers ■ Broaching tools capable of keyway machining on lathes ■ Replaceable cutting edge grooving milling tools: Circular Mill - V-type clamp system with six-sided restraint for high rigidity - Carbide shank holder with internal lubrication - Minimal deflection, good machining surface, and stable processing - A rich lineup of inserts that can chamfer both front and back with replaceable cutting edges ■ Carbide gear skiving tools + gear end face burr removal tools (specialized support)

Company：IZUSHI
Price：Other

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[Improvement Case] Deburring Tool for Elastic Rubber Grinding Wheels that Does Not Produce Secondary Burrs - Burr Killer

Detail finishing polishing with shape-specific bar killers tailored to the application! Improving efficiency in the production line.

Here is an introduction to a case where we proposed "i-TOOL" as an improvement example to an aircraft parts manufacturer. The material is aluminum. For complex-shaped workpieces, finishing required a lot of time for detailed polishing. Therefore, we proposed the Burr Killer. By changing the standard stick to an irregular shape, it fits perfectly to the workpiece. This made it easier to perform irregular shape finishing polishing and improved the efficiency of the production line. 【Improvement Case】 ■ Customer: Aircraft parts manufacturer ■ Material: Aluminum ■ Problem: Detailed polishing takes time for complex-shaped workpieces during finishing ■ Proposal: By changing the standard Burr Killer stick to an irregular shape, it fits perfectly to the workpiece *For more details, please refer to the PDF document or feel free to contact us.

Company：IZUSHI
Price：Other

Grindstone

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HORN NC lathe keyway machining 'Broaching Tool'

Key grooves, hexagonal holes, and square holes can be processed with NC lathes! Achieving process consolidation and reduction of cycle time!

The broaching tools manufactured by the German company HORN, handled by IZUSHI, enable process integration and high-precision machining. Since they can process keyways and other features using NC lathes and machining centers, there is no need for setup changes, saving effort and time. Furthermore, with internal lubrication, they demonstrate excellent chip removal performance and can achieve high-quality key width precision. There are cases where switching from dedicated machines to using broaching tools on multi-tasking machines has reduced cycle times from 50 minutes to about 20 minutes, a reduction of approximately 60%. 【Features】 - Stable machining and finishing surfaces achieved with internal lubrication holders - Standard lineup of cutting edge shapes for general machining and broaching units - In addition to keyways, compatible with hex holes, square holes, Torx, and spline gears (special items) 【Processing Precautions】 * A spindle lock function is essential. * For blind holes, please include a relief groove at the inner diameter's depth. Without a relief groove, there is a risk of chip clogging and cutting edge damage. 【Specifications】 System 105: Pilot hole diameter φ6.0mm and above System 110: Pilot hole diameter φ9.0mm and above System 117: Pilot hole diameter φ14.0mm and above

Company：IZUSHI
Price：Other

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HORN Carbide Gear Sky Diving Cutter and Gear Deburring Tool

Module m 0.2 to m 8.0 compatible, achieving high precision and high efficiency in gear processing.

【System WSA】 Carbide Solid Minimum Module m 0.2 ～ ■ Compatible with small diameter machining (φ 7.0mm ～) ■ Precision cutting edge grinding finish using a 5-axis NC grinding machine (compatible with PS/PSP tooth shapes) 【System WSR】 Replaceable Cutting Edge Maximum Module ～ m 5.0 ■ Interface achieving high dimensional concentricity (patented) ■ Coolant supply possible from the rake face side (optional) 【System M117】 Insert Replaceable Maximum Module ～ m 8.0 ■ Adopts an automatic centering type insert seat ■ Cutter arbor compatible with various spindle interfaces 【Gear Broaching System N105, N110, S117】 Replaceable Cutting Edge Maximum Module ～ m 5.0 ■ Manufacturing of external and internal gears possible with a single machine such as NC lathes or multi-tasking machines 【Gear End Face Deburring Tool System DSS】 Carbide Solid ■ One-chucking processing of gear skiving + deburring possible with multi-tasking machines and 5-axis machining centers ■ Deburring can be completed in about 2 seconds

Company：IZUSHI
Price：Other

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Easy grit exchange deburring tool detachable grip holder burr killer

Easily exchange the grit with Velcro! A deburring tool that can be used in any direction—vertical, horizontal, or diagonal—like a "finishing file."

The detachable grip holder can be used to grind in vertical, horizontal, and diagonal directions. It is a deburring product similar to a "wide finishing file." It has high cushioning and functionality, using ultra-strong industrial Velcro, allowing for easy replacement with diamonds of different grits. Secondary burrs on the C surface can be quickly removed, and stubborn burrs can be ground away. Achieve a beautiful finish with this innovative diamond grinding stone. The innovative dot-shaped diamonds provide excellent cutting performance. It can be used for a wide range of applications, including fine burr removal, product scratch removal, flattening after hardening, removing steps after machining, and removing dents from products and materials. Demo units are also available. Please feel free to contact us.

Company：IZUSHI
Price：Less than 10,000 yen

Grindstone

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HORN internal diameter grooving tool mini *Tool life over 10 times longer

Insert with chip breaker for groove cutting and side cutting that contributes to reducing chatter and tool wear! A machining tool that eliminates chip clogging.

Do you have any of these concerns with inner diameter machining? - "Frequent occurrences of chip clogging in the inner diameter" - "Struggling to find tools that are rigid yet capable of machining deep grooves" At IZUSHI, we offer a wide range of inner diameter grooving tools from the German manufacturer HORN, which specializes in grooving tools. 【Features】 - High rigidity and stable machining enabled by a unique six-sided clamping system - Internal coolant supply that reliably delivers coolant to the cutting edge - Secure clamping guaranteed with a single screw tightening - One holder can accommodate various machining and groove widths within the same system - Compatible machining: grooving, boring, threading, end face grooving, chamfering - Minimum pilot hole diameter: φ 6.0 mm to φ 18.0 mm - Insert width: 0.7 mm to 3.0 mm - Maximum groove depth: 0.8 mm to 8.0 mm Examples of improved cutting conditions, tool life increased by over 10 times, and machining time reduced by approximately 46% can be found in the PDF download. *For more details, please download the PDF or contact us directly.

Company：IZUSHI
Price：Other

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Deep Rolling Processing Case Studies Now Available! ECOROLL

Improving product fatigue strength and surface hardness! Compatible with R shapes. Deep rolling surface treatment tools. Process consolidation. ECOROLL.

Deep rolling processing smooths the metal surface using a specialized rolling tool while applying pressure, achieving excellent surface roughness and strength. 【Features】 By generating compressive residual stress on the surface, fatigue strength is improved, and the risk of cracking and deformation is reduced. Compared to conventional shot peening and nitriding processes, it can be integrated as a single process in machining, allowing for process consolidation. The ECOROLL vanishing tool can be used on general lathes or multi-tasking lathes. We can flexibly accommodate special requests! For more details, please download the catalog or feel free to contact us.

Company：IZUSHI
Price：Other

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Success case: Approximately 60% reduction in production time for keyway processing with a multitasking machine - HORN.

Reduced production time by approximately 60% with HORN's broaching process, and further reduced costs by about 41%. Introduction of a successful case study from a gear manufacturer.

We would like to introduce a successful case of broaching processing utilizing a multi-tasking machine at Kobara Gear Industry Co., Ltd. Kobara Gear Industry Co., Ltd. is a gear manufacturer established in Saitama Prefecture. The company faced various challenges, including the need to "produce a large number of products in a short time," "increased setup time," and "increased logistics management man-hours," which led to rising costs. This necessitated the overall efficiency improvement of the production process. To address these issues, Kobara Gear Industry Co., Ltd. introduced a multi-tasking machine and transitioned from a traditional process-segmented production method to a production method where broaching of keyways can be completed in one chucking. For the broaching of keyways, the company used our product, the "HORN broaching tool." As a result, the consolidation of processes was achieved, reducing the cycle time by approximately 60% and successfully cutting costs by 41%. HORN products can accommodate a wide range of machining, including keyways, hex holes, square holes, Torx, splines, and gears (special items). *For more details, please download the catalog or feel free to contact us.

Company：IZUSHI
Price：Other

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HORN Grooving Tool for Lathes

Achieves stable processing with a unique high-rigidity clamp.

◆ System 224/229 - Achieves high rigidity through HORN's unique four-sided clamping not found in other companies - Suppresses vibration with a long guide - Protects unused cutting edges with diagonally opposite cutting edges - Allows for plunge and side feed due to high rigidity clamping, reducing machining time for wide grooves ◆ System 64T - Unmatched in the industry with a maximum of 6-corner inserts ◆ Offers a wide variety of chip breakers ◆ Supports end face grooving and internal diameter grooving, featuring a lineup of distinctive tools ◆ Modular Type - Compatible with polygon taper shanks, HSK shanks, square shanks, etc. - Suppresses vibration with a short protrusion length - Cassette type for cost efficiency - Internal lubrication system ensures stable machining

Company：IZUSHI
Price：Other

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HORN Aerospace and Space Industry Processing Tools

The optimal solution for machining difficult-to-cut materials: Cutting-edge tools that support precision machining in the aerospace field.

To achieve high-precision machining in the aerospace and space fields, HORN's tools are designed with cutting-edge technology. They also accommodate the machining of difficult materials, including steel and titanium, contributing to improved production efficiency and tool life. Product Lineup ◆ Tools for Boring Machining: Super Mini with Sintered U-Shape Breaker - Compatible with pilot hole diameters of φ 4.0, 5.0, 6.0 mm and above - Resolves chip clogging even with steel and stainless steel ◆ Tools for Titanium Machining, Grooving, Side Milling, and Parting: WT Type Chip Breaker - Insert widths of 2 / 2.5 / 3 mm - Corner R of 0.2 mm ◆ IG Coating - In-house developed AlTiSiN coating - HiPIMS coating (High Power Impulse Magnetron Sputtering) - Achieves long tool life with excellent smoothness, hardness, and toughness ◆ End Mills - Provides sharp cutting performance for stable machining HORN's machining tools enable high-precision and high-durability machining in the manufacturing of aircraft components and products for the space industry.

Company：IZUSHI
Price：Other

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HORN interchangeable head tool

Significant reduction in working hours, suitable for Swiss-type CNC automatic lathes!

Introducing the significant reduction in work time with the interchangeable tool "W&F Micro." Features such as "tool presetting outside the machine," "head exchange while the holder remains attached to the machine," and "the head is secured with just one screw" are highlighted, along with illustrative images. Additionally, we also present the lineup of holders and heads. *For detailed content of the column, please refer to the related links. For more information, feel free to contact us.

Company：IZUSHI
Price：Other

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【削レポ】HORN　ポリゴン加工事例　NC旋盤で高能率平面加工

真鍮のポリゴン加工！使用工具や切削条件もご紹介しております

今回の削レポ(けずレポ)は真鍮のポリゴン加工を行いました。高能率で六角や四角などの平面形状を加工する際に好適な加工法です。スパナをかけるワーク用によくお使いになる加工だと思います。エンドミルなどの工具を用いる場合よりも、約7～8倍の加工効率で平面を加工することが可能です。 ※コラムの詳細内容は、関連リンクより閲覧いただけます。　詳しくは、お気軽にお問い合わせ下さい。

Company：IZUSHI
Price：Other

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HORN cutting tool for notch machining

Stable cutting processing is possible with a high-rigidity clamp design.

◆ System 224/229 - Exhibits high rigidity due to HORN's unique four-sided clamping, which is not found in other companies. - Suppresses vibrations with a long guide. - Protects unused cutting edges with diagonally opposite cutting edges. ◆ Y-axis Cut-off - Maximum groove depth: 60 mm - Allows for a feed rate three times greater compared to conventional X-axis cut-off. - EH breaker [Remarkable feed f=0.4mm/rev.] - Reduces cycle time. - Compatible with blade types (used with tool blocks), polygon taper shanks, and HSK shanks. ◆ Modular Type - Compatible with polygon taper shanks, HSK shanks, square shanks, etc. - Suppresses vibrations with a short protrusion length. - Cassette type for cost efficiency. - Internal lubrication system ensures stable machining. ◆ Milling Cutter System 475 - Four-corner insert. - Each insert has two right-hand and two left-hand cutting edges, so only one type of insert needs to be prepared in the required quantity, making [insert management easy]. - Groove widths: 3, 4, 5, 6, 8 mm - Cutter diameters: 40, 50, 63, 80, 100, 125, 160, 200

Company：IZUSHI
Price：Other

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Tool costs reduced by approximately 90%! Comparison of cutting chips in boring processing case study HORN.

Tool life increased by over 20 times! Eliminate chip wrapping with sintered U breakers. For hole diameters φ4.0mm and above. Cutting tools by HORN.

Do you have any concerns with processing tools like these? - "Chips getting stuck in the inner diameter" - "Chips elongating and adversely affecting the work surface and tools" - "Processing frequently stopping due to chip clogging issues" We have released a new tool to solve these problems. ◆ Boring processing tool with sintered U-shaped breaker, Super Mini 【Features】 - Compatible with pilot hole diameters of φ 4.0, 5.0, and 6.0 mm (New products compatible with φ 4.0 and φ 5.0 mm will be released in December 2024) - Prevents chip clogging even when processing steel and stainless steel - Usable with existing tool holders - Economical due to the formation of the breaker through sintering, enabling mass production at a lower cost compared to laser and grinding products - The Super Mini series allows the use of over 1000 different inserts with a single holder. We have also achieved a reduction of approximately 92% in tool costs by replacing tools from other companies. For more details, please feel free to contact us.

Company：IZUSHI
Price：Other

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HORN medical component processing tools

High-precision and high-efficiency processing is possible.

■Thread Waring - Using a waring unit for high-efficiency medical screw machining - S271 2-corner insert (blank widths: 4.1, 5.1, 6.1 mm) - S302 3-corner insert (blank widths: 4.4, 5.4, 6.1, 7.5 mm) - The upper rake face is precisely polished to avoid interference with the cutting edges - Excellent surface finish achieved with cutting edges free of micro-chipping - Corner R is 0.02 mm, making it suitable for very sharp medical screws ■Innovative Machining Method (Refer to machining video for details) - Synchronizing workpiece rotation and tool rotation for machining - Rotary eccentric turning machining with a rice ball-shaped cutter for rice ball-shaped profiles - High-speed waring milling for manufacturing variable pitch double-thread screws (male screws) - Polygon machining of the screw head portion