Last Updated： Aggregation Period:Oct 15, 2025～Nov 11, 2025
This ranking is based on the number of page views on our site.
Last Updated： Aggregation Period:Oct 15, 2025～Nov 11, 2025
This ranking is based on the number of page views on our site.
Last Updated： Aggregation Period:Oct 15, 2025～Nov 11, 2025
This ranking is based on the number of page views on our site.
31～35 item / All 35 items
マグネットセパレータ方式が「スラッジ回収能力」に差を生む ／ 切削加工の二次濾過で、粒子状のスラッジ回収に貢献！
◇ 導入経緯 〇 マシニング切削後の取り切れない粒子状スラッジが、年月をかけてタンク底に蓄積していくことへの対処法を検討 〇 初め、蓄積スラッジの回収をメーカーに問合せたが、 作業時間や人員、見積りが予想を大きく超えることが判明 〇 これらの課題解消方法を検討する中、ファインテックの「マグネットセパレータ」の存在を知り、評価機を導入 など ◆ 導入のしやすさ ● 評価段階であるにも拘らず、どのように使用するかといったヒアリングをしっかりとおこなってくれた ● 複数のマシニングで使用したいために、移動ができる形式にして欲しいということなどを伝えた ● 評価機貸し出しの際も、購入が前提といったようなＰＲをされることもく、安心して導入が出来た など
The magnetic separator method creates a difference in "sludge recovery capability" / The lifespan of the magnetic drum is extended, and operational costs are drastically reduced!
Exceeding expectations in effectiveness. Considering implementation in all factories. ◇ Background of Implementation 〇 Manufacturing many parts that require precision, such as hydraulic pump components 〇 Stability of precision is important 〇 Before implementation, struggled with a situation where a lot of moisture and oil remained in the iron powder generated during manufacturing 〇 After about six months of testing, it demonstrated effects beyond imagination, leading to implementation, etc. ◆ Effects of Implementation ● Even when using hard-to-remove oil-based coolants, sludge is effectively collected ● Daily cleaning has almost ceased, allowing continued use without interrupting production flow ● Decrease in failures of the magnetic drum, resulting in an extended lifespan of the magnets, which are consumable parts ● Operating costs were kept significantly lower than expected, etc.
The magnet separator method creates a difference in "sludge recovery capability" / Achieving high dewatering performance of sludge and high durability of rollers in grinding processing!
We have successfully built a relationship to overcome difficulties together in order to achieve our goals. ◇ Background of Introduction 〇 Previously used a competitor's magnetic separator individually. 〇 Experienced significant issues due to aging and clogging, leading to consideration of a switch. 〇 Achieving maintenance-free operation was a challenge. 〇 Satisfied with the flexible response, etc. ◆ Effects of Introduction ● Achieved maintenance-free operation. ● Eliminated cleaning tasks during long holidays on the production line. ● Significantly reduced both working time and costs. ● Effectively extracted materials to the extent that secondary operations were unnecessary, resolving the issue of oil and grease carry-out, etc.
The magnet separator method creates a difference in "sludge recovery capability" / Significantly reduces costs and time loss in cleaning!
◇ Introduction Background 〇 Considered the introduction of a new separator with higher sludge recovery capability than the one previously used 〇 Upon use, it was found to be remarkably superior in sludge recovery compared to other products 〇 Officially introduced due to significant reductions in cleaning costs and time loss, among other reasons ◆ Introduction Effects ● The frequency of tank cleaning, which was previously done about once every two months, was reduced to approximately once every 6 to 12 months after introduction ● Maintenance time loss and cleaning costs were calculated to be more than one-third less ● The cost-effectiveness is outstanding, among other benefits
The magnet separator method creates a difference in "sludge recovery capability" / The accumulation of sludge in the coolant tank of the machining center has drastically decreased!
Responding to on-site voices with implementation power! Cleaning costs cut by half. ◇ Introduction Background 〇 Fine sludge accumulates in the coolant tank of the machining center. 〇 The conveyor for chip discharge alone cannot completely remove the fine sludge from the cast iron processing process. 〇 Within three months, sludge accumulated to about half of the tank, which is approximately 400mm deep, requiring the line to be stopped each time for tank cleaning, among other issues. ◆ Implementation Effects ● After one and a half years of implementation, the amount of chip accumulation in the six months following installation is less than that in the three months prior to installation. ● Cleaning, which used to be done every three months, can now be done once every six months. ● In addition to labor and cleaning costs, coolant fluid costs have been reduced from approximately 400,000 yen annually to half, at 200,000 yen, after implementation, among other savings.
