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We provide JCSS calibration services for scales to accurately meet the needs of the industry.
Weights; permanent calibration (calibration range: 1 mg to 1000 kg), scales; permanent calibration, on-site calibration (calibration range: 1 g to 40 tons)
![[Example] Easy measurement for anyone with a dimensional (measurement) measuring jig.](https://image.mono.ipros.com/public/product/image/de1/2000579955/IPROS78652321230786336003.png?w=280&h=280)
For those who want to eliminate variability by the measurer! An in-house improvement case where a dedicated measuring device was created.
We would like to introduce an in-house improvement case regarding the issue of "measurement results varying by person." We created a jig to see if there was something that anyone could measure. Measuring with a jig is a very useful method on the shop floor because it can "reduce the variation in skill levels." If you are facing similar issues, please feel free to consult with us. 【Recommended for】 ■ Those who are troubled by the variation in measurement results depending on the person. *For more details, please refer to the related link page or feel free to contact us.
Introducing the line equipment and casting plan required for solid (block molded) production!
In solid casting, different equipment and consumables are used compared to those used in the ceramic shell method, resulting in changes to the workflow. For wax injection into rubber molds, various types of machines are used, ranging from simple atmospheric wax injectors to advanced vacuum/auto-feeder models, depending on productivity and requirements. As you may know, casting refers to the process of pouring molten metal into a cavity of a mold to create a metal piece that has the same shape as the cavity. However, depending on the shape, gravity casting alone may lack reproducibility in fine details. Therefore, several types of physical forces are utilized to enhance the force used to pour the molten metal. **Casting-related equipment required for each process:** - Rubber mold production: Heat curing device / Hot press - Wax mold production: Wax injection machine / Auto wax spot - Wax tree production: Electric soldering iron / Wax worker - Mold production: Vacuum degassing device / Vacuum embedding machine - Mold firing: Firing furnace / 6Kw electric furnace - Casting: Casting machine / 7Kw output mold rotating pressure casting machine *For more details, please refer to the PDF document or feel free to contact us.*
In addition to conventional mass production technology for molds, "sand casting" has been introduced.
In addition to "cost reduction and shortened delivery time through prototype production without wooden patterns," we achieve "cost reduction during mass production" through designs that take into account ease of manufacturing with molds. 【Features】 ○ "Sand mold 3D direct printing" without wooden patterns ○ Sand mold development prototypes → Sand mold trial production or simple mold trial production → Comprehensive support up to mass production with molds For more details, please contact us or download the catalog.
We provide optimal products from various resin processing methods, including blow molding, cutting, injection molding, 3D printing, vacuum forming, and injection molding.
We respond widely to inquiries regarding automotive parts, health and beauty goods, and other plastic components. Additionally, based on the know-how cultivated from various manufacturing methods such as injection molding and foam material molding, we propose optimal products. We also accept single-item processing. Examples include the bodies of GT cars, bumpers used in WRC practices, and the bodies of unmanned submarines. Please feel free to contact us when you need assistance. 【Prototyping (Partial)】 ■ Blow Molding ■ Casting ■ Vacuum Forming ■ Injection Molding ■ FRP・GFRP *For more details, please refer to the PDF materials or feel free to contact us.
Supports a variety of sizes from 100g to 80kg. We meet diverse needs such as complex hollow parts and small lots.
"Gravity" (aluminum die casting) is a casting method that involves pouring molten aluminum alloy into a mold and shaping the product using the weight of the aluminum itself. It is easy to automate and can produce products with excellent internal quality. This method allows for superior precision and hardness, resulting in products with a good surface finish, achieving quality that surpasses sand castings. Our company accommodates a wide range of sizes from 100g to 80kg. Even for two-dimensional products that require strength, we can create products with a dense structure by adopting a one-step forging press finishing method. 【Features】 ■ High precision and smooth surface finish ■ Suitable for the production of intricate molds ■ Capable of mass production *For more details, please refer to the related links or feel free to contact us.
We will quickly and efficiently complete the drawings received from the customer!
Nihon Mechanic Co., Ltd. is engaged in business development from prototyping to mass production. We particularly focus on the business development of prototypes that are difficult for other companies to tackle. We can provide a single prototype of shafts and rollers immediately to those involved in product development, design, and purchasing. With our speed of response, technical expertise, and ability to meet short delivery times, we aim to be the world's best manufacturer of shaft and roller processing for engineers. Regarding prototypes, we are committed to providing the fastest service from a single prototype to mass production prototype processing. 【Features】 - Capable of producing large-volume items in a short time - Drawings can be created via fax or email only - 24-hour production system For more details, please contact us or download the catalog.
Versatile applications! Instant repair of all materials at lightning speed! Super strong instant adhesive repair material.
"RAPIDFIX" is an instant adhesive repair material that can powerfully repair holes, cracks, chips, and damage using a double application of liquid main agent and powdered hardener. By dropping 1 to 2 drops of the main agent on the repair area and sprinkling the powder on top, it hardens instantly. After hardening, sanding, hole and screw processing, and painting are also possible. It can be used for repairs on almost all materials, including metal, PVC, plastic, rubber, wood, ceramics, glass, fiberglass, and leather. 【Features】 ■ Non-toxic ■ Combination use of liquid (polymer liquid adhesive) + powder (welding powder) ■ ISO 10993-5 approved (medical device evaluation) and approved by the Food Sanitation Act *For more details, please refer to the catalog or feel free to contact us.
Just spray it on stainless steel! Excellent effects for corrosion resistance, rust prevention, and weather resistance!
The "Stainless Coat Spray Type" allows for the formation of a coating of Stainless Coat SUS316-L simply by spraying, and can be used on various materials such as metal, plastic, PVC, wood, stone, and concrete. The leaf-like stainless pigment layers overlap to form a high-density multi-layered coating that completely prevents contact with water and air, protecting against the effects of ultraviolet rays and the atmosphere. 【Lineup】 ■ General Use (PU Type): General-purpose coating that can be widely used for rust prevention and corrosion protection. ■ Decorative Use (SB Type): High decorative finish such as hairline and mirror surface. ■ Heat Resistant (SIL Type): Remarkable heat resistance that withstands high temperatures of up to 650℃. *For more details, please download the PDF or feel free to contact us.
Low oil burning! A physical film-type release agent that finishes with a white and beautiful surface.
"Panelol C-20" is a physical film-type release agent that interacts with the caustic components of fresh concrete to form a special film on the mold surface, exhibiting high release properties. It can also be used for civil engineering construction with metal forms and plywood panels. Being an oil-based straight type, it can be used in its concentrated form. It is applied to the molds using a spray, cloth, mop, or sponge. The application area is 450 to 630 m² per 18 liters (for steel and decorative plywood molds) or 360 to 450 m² (for plywood molds). 【Features】 ■ Minimal oil staining ■ Finishes with a clean, white surface ■ Exhibits high rust prevention for metal forms ■ Reliable release power *For more details, please refer to the PDF document or feel free to contact us.
Providing one-stop prototyping services with various processing methods!!
Zen Corporation is a comprehensive prototype manufacturer that meets all prototype needs, from resin processing and metal processing to surface treatment. With 45 years of experience, we propose optimal processing methods based on the prototype know-how cultivated through transactions with various industries. We also respond to difficult requests that are challenging for other companies, leveraging our experience and track record. Additionally, we are highly regarded for allowing design and development personnel to place orders with confidence, as they can confirm the flow of prototypes, the fitting of each part, design changes, and more while work is in progress. **Business Activities** - Manufacturing prototype parts for precision instruments, electronic components, office machines, and other plastic and metal products - Design and manufacturing of molds - Design and manufacturing of process jigs and prototype jigs - Three-dimensional modeling services - Three-dimensional measurement services *For more details, please refer to our catalog or feel free to contact us.*
We will introduce the process from estimation to delivery! We also accept requests for each individual step.
We would like to introduce the "flow from quotation to delivery" of Kurita Aluminum Industry, which handles aluminum cast automotive parts and more. Our company responds to customer requests from the proposal of special aluminum materials to casting, heat treatment, infiltration, machining, and assembly. *For more details, please refer to the PDF materials or feel free to contact us.
The hospitality rice of Japanese cuisine is cooked in a black glazed earthenware pot!
The "2-Shō Kettle for Induction (Black Amé Glaze)" is a feather kettle that can cook rice deliciously from the core thanks to its far-infrared effect. It uses black amé glaze for the coating. Additionally, you can choose from options like "White Wood Lid" or "Charred Cedar Lid" to suit your usage scenario. 【Features】 ■ For induction use ■ Far-infrared effect ■ Uses black amé glaze *For more details, please refer to the catalog or feel free to contact us.
We provide services to achieve perfect casting!
Our design services group offers a "Design Service" that monitors the entire process from the development and verification of casting design concepts to prototype casting. By implementing this service, we achieve improvements in productivity and optimization of catalyst usage. Additionally, we can provide a wide range of expertise combined with the latest simulation programs (MAGMA, Novacast, FLOW-3D, Arena-flow). 【Features】 ■ Increased productivity ■ Optimization of catalyst usage ■ Design of manufacturing processes including inorganic technology ■ Calculation of optimal material input amounts ■ Design and production of optimized model plates, cores, and molds *For more details, please refer to our catalog or feel free to contact us at info.japan@ask-chemicals.com.
Reduced repair costs due to decreased contact area of risers/castings! A lineup including cup-shaped risers.
We would like to introduce our pressed water sleeve, "EXACTCAST." Our lineup includes "mini risers" suitable for improving yield and for spheroidal graphite and CV graphite cast iron as well as cast steel, and "pressed water sleeves and cup-type risers" suitable for spheroidal graphite, CV graphite cast iron, cast steel, and non-ferrous alloy castings. Since it contains no organic binders, the gas generation is minimal, which improves the occupational health and safety environment and is also effective in preventing gas defects in castings. 【Features】 - Improved quality of recycled sand prevents surface defects in castings. - Reduced disposal costs for sand recycling residues, and prevention of spheroidization inhibition of graphite due to the effects of patented riser materials. - Since it contains no organic binders, the gas generation is minimal, which improves the occupational health and safety environment and is also effective in preventing gas defects in castings. *For more details, please refer to the PDF materials or feel free to contact us at info.japan@ask-chemicals.com.
