Vacuum Lamination Device (OCR Type)
Bubble-free bonding device (OCR type)
In a panel assembly device for smartphones and tablet PCs, cover glass, switch boards, 3D boards, etc., are bonded to the LCD substrate in a vacuum.
- 企業:新光エンジニアリング
- 価格:Other
更新日: 集計期間:Dec 24, 2025~Jan 20, 2026
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更新日: 集計期間:Dec 24, 2025~Jan 20, 2026
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更新日: 集計期間:Dec 24, 2025~Jan 20, 2026
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Bubble-free bonding device (OCR type)
In a panel assembly device for smartphones and tablet PCs, cover glass, switch boards, 3D boards, etc., are bonded to the LCD substrate in a vacuum.
Active in the assembly of difficult curved surfaces! Curved bonding equipment for large automotive panels such as instrument panels and flexible displays.
This product is a curved lamination device mainly for large panels used in vehicles. It laminates flexible displays such as LCDs and OLEDs to conform to the curved shape of an integrated S-shaped cover from the vehicle's instrument panel to the center console. [Lamination Examples] - Integrated curved cover glass for instrument panel and center console + OLED display (multi-bonding) - Curved resin cover + OLED lighting - S-shaped cover glass + LCD *For more details, please refer to the PDF document or feel free to contact us.
Ideal for research and development (elemental technology)! / Desktop vacuum laminator
- The glass substrate is held in a vacuum using a micro-adhesive pad and is attached to the lower substrate without bubbles. - The attachment operation is performed using an electrically operated precision Z stage. - The upper stage uses a quartz stage, allowing for observation of the bonding state and UV irradiation in a vacuum. - The upper and lower stages can be changed to a type with a built-in heater that reaches a maximum of 120°C.
Align two glass substrates in a vacuum and overlay them with high precision.
We are equipped with UV lamps for temporary fixation of glass substrates and the like.
We have various types ranging from inline machines to standalone types equipped with cassette loaders and unloaders.
Each substrate is transferred to the crimping section by each robot, where auto-alignment is performed and crimping is carried out. After crimping, alignment is performed again, and the UV material is cured by UV irradiation, temporarily fixed, and then discharged downstream. It supports various types of substrates, such as wafers, and has a variety of types ranging from inline machines to standalone types equipped with cassette loaders and unloaders.
We respond to various requests for prototypes and tests related to bonding and sealing.
It is possible to prototype and test flat shape bonding (plane bonding) as well as 3D (spherical/aspherical) and 2.5D (curved surface) shape bonding (airbag bonding). The cost of prototyping and testing varies depending on the content, so please consult our sales department.
Ideal for research and development (elemental technology)! / Desktop vacuum laminator
- The glass substrate is held in a vacuum using a micro-adhesive pad and is attached to the lower substrate without bubbles. - The attachment operation is performed using an electrically operated precision Z stage. - The upper stage uses a quartz stage, allowing for observation of the bonding state and UV irradiation in a vacuum. - The upper and lower stages can be changed to a type with a built-in heater that reaches a maximum of 120°C.
Ideal for research and development (elemental technology)! / Desktop vacuum laminator
Chamber lid opening and closing: Split type Pressure: 40 kgf Load cell: Present Z-axis: Manual Vacuum gauge: Pirani Heater: None - The glass substrate is held in a vacuum using a micro-adhesive pad and is attached to the lower substrate without bubbles. - The upper stage uses a quartz stage, allowing for observation of the bonding state and UV irradiation in a vacuum.
Optimal for research and development (elemental technology)! / Desktop vacuum laminating device
Chamber lid opening and closing: Hinged Pressure: 40kgf Load cell: Available Z-axis: Automatic Vacuum gauge: Pirani Heater: Available - The glass substrate is held in a vacuum using a micro-adhesive pad and is attached to the lower substrate without bubbles. - The upper stage uses a quartz stage, allowing for observation of the bonding state and UV irradiation in a vacuum. - Both the upper and lower stages have built-in heaters with a maximum temperature of 120°C. - The bonding operation is electrically controlled by a precision Z stage. - Logging capability is also available.
We have manufactured many specialized devices that correspond to various materials and process conditions, such as LCD bonding devices and LCD cell gap forming devices.
Based on the cultivated know-how, we propose a new "bonding device." The maximum work size can be enlarged depending on the target product.
We will meet the needs of those who want to prioritize gap accuracy and alignment accuracy!
We perform vacuum bonding with higher planar accuracy and high-precision alignment (±1μm) than ever before. It is ideal for sealing LCDs, OLEDs, Micro LEDs, and organic solar cells.
Challenging cutting-edge design, we solve design constraints!
After contact in a vacuum, pressure is applied at high pressure (approximately 0.6 MPa, which is 0.5 MPa of gauge pressure plus atmospheric pressure), allowing for bonding that follows the curved surface without any air bubbles.
The tabletop vacuum bonding device uses a quartz stage for the upper stage, allowing for observation of the bonding state.
This is not the intended use of the tabletop vacuum laminating device, but I placed a workpiece in the device and observed the shape changes of the workpiece due to vacuum suction and atmospheric release.
Introduction of an in-house experimental video using a tabletop vacuum laminating machine.
Optimal for research and development (elemental technology)! / Desktop vacuum laminating device - The laminating operation is electrically controlled by a precision Z-stage. - The glass substrate is held in a vacuum using a micro-adhesive pad and is bonded to the lower substrate without bubbles. - The upper stage uses a quartz stage, allowing for observation of the bonding state and UV irradiation in a vacuum. - The upper and lower stages can be changed to a type with a built-in heater that reaches a maximum of 120°C. It can also be used for prototype evaluation of the sealing process for perovskite solar cells. #Perovskite #DesktopVacuumLaminatingDevice #Vacuum #BasicEvaluation #InHouseExperiment
In a vacuum environment, I tried crushing wheat clay of different shapes.
Optimal for research and development (elemental technology)! / Desktop Vacuum Lamination Device - The lamination operation is electrically controlled by a precision Z-stage. - A micro-adhesive pad holds the glass substrate in a vacuum and adheres it to the lower substrate without bubbles. - The upper stage uses a quartz stage, allowing observation of the lamination state and UV irradiation in a vacuum. - The upper and lower stages can be modified to a heater-integrated type with a maximum temperature of 120°C. It can also be used for prototype evaluation of the sealing process for perovskite solar cells. #Perovskite #DesktopVacuumLaminationDevice #Vacuum #FundamentalEvaluation #In-houseExperiment