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Attention those struggling with relay coil terminal processing! MDS Corporation

Terminal processing for relay coils! Terminal processing of stranded copper wire at the base of terminals measuring 7 to 9 mm.

MDS: In the electronic components processing division, we handle electronic components that support environmentally friendly products. Utilizing our cultivated precision processing technology, we produce various coils used in high-precision communication and office automation equipment (small-batch production of many varieties). ■□■□■【Introducing examples of terminal processing for relay coils!】■□■□■ 【Features】 We perform terminal processing on copper wire ends that are curled at the base of terminals measuring 7 to 9 mm. Normally, soldering is done, but since solder cannot adhere to the terminal tip, we apply heat while holding the copper wire with a chip to melt the plating of the terminal and carry out terminal processing. 【Challenges】 If pressed too hard, the copper wire breaks, and if pressed too lightly, it causes poor contact. We conducted repeated tests to set the conditions. 【Usage examples】 These are used in relay coils and are also utilized in the Shinkansen N700 series. At MDS, we leverage our relay coil terminal processing technology and know-how to support coil production. *For more details, please contact us or download the catalog.

  • Inductor Coil

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Attention those struggling with winding on jig cores! MDS Corporation.

Winding examples for the jig core! This is a coil and jig core type without a karage terminal.

MDS: In the electronic components processing division, we handle electronic components that support environmentally friendly products. Utilizing our cultivated precision processing technology, we produce various coils used in high-precision communication and office automation equipment (small lot production of many varieties). ■□■□■【Introducing examples of coils without color terminals and jig cores!】■□■□■ 【Features】 This is a type of coil and jig core without color terminals. The starting wire is temporarily colored on the jig core before winding. After winding is completed, a temporary color is applied to the jig core as well. 【Challenges】 The temporary colored wire is cut to extract the coil, but the length of the lead wire from the coil is designed and manufactured to be within specifications, so there is no need for further adjustments later. 【Usage Example】 It is used in lighting coils. At MDS, we leverage our winding technology and know-how for jig cores to support coil production. *For more details, please contact us or download the catalog.

  • Inductor Coil

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Introduction to the Electronic Division of M.D.S. Corporation

Winding processing for relay coils! Introduction to the electronic components processing division.

In the electronic components processing division, we handle electronic components that support environmentally friendly products. Utilizing our cultivated precision processing technology, we produce various coils used in high-precision communication and office automation equipment (small lot production of many varieties). With the slogan "Better products, faster and cheaper," we deeply cultivate our areas of expertise with the spirit of "not allowing, not creating, and not delivering bad products," while also considering the global environment in our manufacturing processes. 【Business Activities】 - Various coil winding - Coil assembly - Circuit board and coil assembly For more details, please contact us or download the catalog.

  • Inductor Coil

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M.D.S. Corporation - Owned Equipment

Small-batch production of various types! Winding processing of various coils utilizing precision machining technology.

At M.D.S. Co., Ltd., we leverage our years of precision processing technology to perform winding processing of various coils used across all industries, including telecommunications and office automation equipment (small-batch production of diverse varieties). With the spirit of "not allowing, not creating, and not delivering anything bad," we are deeply cultivating our areas of expertise. From coil winding processing, we implement manufacturing that responds to customer needs. We carry out various tape winding, lead wire attachment, and unit assembly with short delivery times for small-batch production of diverse varieties. 【Equipment Available】 ○ Winding Machines ○ Soldering Machines For more details, please contact us or download our catalog.

  • Inductor Coil

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Attention those struggling with winding coils for sensors! M.D.S. Corporation

Winding processing for relay coils! Two aligned windings with copper wire of diameter φ0.1 mm on the same bobbin.

MDS: In the Electronic Components Processing Division, we handle electronic components that support environmentally friendly products. Utilizing our cultivated precision processing technology, we produce various coils used in high-precision communications and office automation equipment (small lot production of many varieties). ■□■□■【Introducing examples of coil winding for sensors!】■□■□■ 【Features】 We perform aligned winding at two locations using copper wire with a diameter of φ0.1mm on the same bobbin. The number of turns at one location is approximately 270 aligned turns in two rows. 【Challenges】 We repeated prototypes multiple times to ensure the characteristics of each coil were consistent. 【Usage Example】 This coil is used for detecting horizontal levels. At MDS, we leverage our coil winding processing technology and know-how to support coil production. *For more details, please contact us or download the catalog.

  • Inductor Coil

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Attention those struggling with relay coil terminal processing! M.D.S. Corporation

Relay coil terminal processing! Strip the copper wire to about 1 millimeter in total length and solder only the tip.

MDS: In the electronic components processing division, we handle electronic components that support environmentally friendly products. Utilizing our cultivated precision processing technology, we produce various coils used in high-precision communications and office automation equipment (small-batch production of many varieties). ■□■□■【Introducing examples of terminal processing for relay coils!】■□■□■ 【Features】 We perform copper wire stripping to a length of about 1 mm and solder only the tip portion. Due to dimensional restrictions after soldering, we perform the stripping in a spiral manner to suppress swelling after soldering. 【Challenges】 In multi-axis automatic winding, variations occur on each axis, leading to overlapping of the stripped wire, requiring precise jig adjustments. 【Usage Example】 Used in relay coils. At MDS, we leverage our terminal processing technology and know-how for relay coils to support coil production. *For more details, please contact us or download the catalog.

  • Inductor Coil

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For those struggling with winding on coils with protrusions! M.D.S.

Thorough winding treatment for coils with obstacles and protrusions! Support utilizing our know-how is available.

MDS: In the electronic components processing division, we handle electronic components that support environmentally friendly products. Utilizing our cultivated precision processing technology, we produce various coils used in high-precision communication and office automation equipment (small lot production of many varieties). ■□■□■【Introducing a winding example for coils with protrusions!】■□■□■ 【Features】 The usual coil frame has a flat winding section with no obstacles, but in this case, there are four protrusions on the winding section, as shown in the photo. 【Challenges】 Due to the occurrence of wire floating at each protrusion, we repeatedly changed the winding method to minimize the floating of the wire. As a result of these repeated efforts, we successfully achieved the winding shown in the photo. 【Usage Example】 It is used as a coil for internal inspection machines at a certain electrical manufacturer. At MDS, we can support coil production by leveraging our expertise and technology in terminal processing for relay coils. *For more details, please contact us or download the catalog.

  • Inductor Coil

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