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【脱Excel・脱属人化】生産/販売管理システム『GEN』

【導入実績800社以上!】

★★アムク社による導入支援実績およそ100社★★ 近年、生産管理のためにExcelを使う製造現場が増えています。 「今のシステムでは十分に管理できない。それなら、社内スタッフでExcelを利用してカバーしよう」 たしかに、Excelは安価で非常に便利なツールです。 しかしこうしたExcelだけに頼った結果、生産管理の担当者は現場やExcelに振り回され、 本来の「生産計画(Plan)」「生産指示(Do)」「生産監視(See)」が後回しになってしまっています。 そのExcel管理は、属人対応になっていませんか? 大量のデータ処理に時間をとられていませんか? その解決策は、短期的なその場しのぎになっていませんか? Excelだけでは叶えられない高い作業効率を、 『生産管理システム』と合わせることで実現することができます。 GEN ⇔ Excel の新しい連携によって、自由自在な操作性と拡張性が期待できます。 作業の属人化、大量データ処理、これからの会社を未来へ繋ぐため、 『生産管理システムGEN』をご検討されてはいかがでしょうか?

  • Company:アムク
  • Price:500,000 yen-1 million yen
  • ERP Package
  • Production management system

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[Excel Implementation Case] Format Conversion of Parts List Provided by Client

Output the parts list provided in Excel format to CSV according to our company's system format.

Even if we try to effectively utilize the parts list provided in Excel by our clients in our own system, it could not be used with simple copy and paste. Additionally, if the format differs for each client or even within the same client due to different departments, it becomes challenging to accommodate each one. Therefore, for parts lists provided in different formats by multiple clients, we use Excel macros to convert them into a unified format for use. By creating an Excel macro that absorbs the differences in formats, we can handle them in the same way. 【Case Study】 ■ Before Implementation - Could not be used with simple copy and paste - It was difficult to accommodate different formats when clients had different departments ■ After Implementation - Converted the parts list provided by clients into a unified format - By creating an Excel macro that absorbs the differences in formats, we can handle them in the same way *For more details, please refer to the PDF document or feel free to contact us.

  • Other production management systems
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[Case Study] Excel

Introducing examples of customer lists that were directly systematized from Excel!

Our company has been providing direct support to customers for 17 years without being stationed anywhere. We offer uninterrupted services from server construction, requirements definition, system design, program development, to maintenance and modifications. As examples of implementation, we have "utilization of Spread components," which allows users to freely manipulate and effectively utilize data displayed on the screen in Excel, as well as "format conversion of parts lists provided by clients" and "importing estimate data into Excel." 【Implementation Examples】 ■ Utilization of Spread components ■ Format conversion of parts lists provided by clients ■ Importing estimate data into Excel ■ Shipping instructions based on the first-in, first-out rule ■ New customer development support functions *For more details, please refer to the external link page or feel free to contact us.

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[Manufacturing Site Improvement Case] Unable to take actions to catch up.

We will introduce a case where actions to avoid delays became possible through multiple simulations!

We would like to introduce a case where the production management system "Telegno-SYS" improved challenges in the "manufacturing site." Previously, schedule management was done using Excel, and after changes to deadlines, it became cumbersome to update Excel, resulting in an inability to grasp the situation on the ground after changes were made. "Telegno-SYS" accommodates quantity changes, deadline changes, and reconfiguration after restructuring. Therefore, when deadlines change, re-distribution can be performed, allowing for progress monitoring. If there are signs of delays, further adjustments can be made, enabling simulation of the on-site situation. The ability to conduct multiple simulations allows for proactive measures to prevent delays. 【Features】 ■ Reconfiguration is possible after quantity changes, deadline changes, and reconfiguration. ■ After re-distribution, progress is reflected in real-time on the progress screen. ■ If there are signs of delays, deadline changes and adjustments can be made as many times as necessary. ■ The schedule planning option allows for the display of Gantt charts. *For more details, please refer to the PDF document or feel free to contact us.

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Production Management System 'FUSE' <Cost Management>

Solve problems with cost management functions! Useful for calculating and analyzing individual costs.

We would like to introduce the "Cost Management" feature of the production management system 'FUSE'. You can output actual and planned working hours, as well as the number of good and defective products, in Excel format for each product, process, and person in charge. This can be utilized for calculating and analyzing individual costs. Please feel free to contact us when needed. 【Features】 ■ Ability to output actual and planned working hours and the number of good and defective products in Excel format ■ Usable for calculating and analyzing individual costs *For more details, please refer to the PDF document or feel free to contact us.

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Inventory reduction and cost reduction! Blending production management system for mixed manufacturing industries.

"Blendjin" is a production management system designed to enhance inventory and quality management, featuring functions such as recipe-based arrangement management and lot traceability.

<Blendjin Product Concept> ■ This is a [formulation-based] production management system developed for companies that manufacture products based on formulation tables and recipes. ■ It accommodates complex formulation patterns and inventory management necessary for the production of chemical products, raw materials, and food items. ■ By flexibly responding to complex formulations, it supports inventory reduction, cost reduction, and quality assurance. <Benefits of Introducing Blendjin> 1. Provides comprehensive support for operations from production planning (order receipt) to ordering, production, and sales. 2. Supports efficiency in order processing and prevents stockouts through automatic ordering. 3. Enables flexible production management that accommodates multi-stage formulations. 4. Allows management in various units through unit conversion functionality. 5. Strengthens quality control with lot traceability and expiration date settings.

  • Company:DAIKO XTECH
  • Price:10 million yen-50 million yen
  • Production Management System
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[Data] Nine Key Points for Solving Challenges in Manufacturing Sites

[Presentation of Materials] Custom-made Production Management System Focused on Problem Areas

In the manufacturing site, are there any challenges such as "there are many handwritten slips and Excel files, making it difficult to find the information we want," "there is information known only to the person in charge," or "it is difficult to grasp the status of process progress"? We offer custom-built and expanded production management systems focusing on these issues, so please consult with our company, which has a wealth of implementation experience. 【Nine Problem-Solving Points in Manufacturing Sites】 ■ There are many handwritten slips and Excel files, making it difficult to find the information we want ■ There is information known only to the person in charge ■ It is difficult to grasp the status of process progress ■ It is not possible to understand process progress without seeing the actual items ■ Quick responses to delivery dates cannot be made ■ Manufacturing instructions that consider the load situation on-site cannot be issued ■ Changes in delivery dates and delays have become commonplace ■ Actions to catch up on delays cannot be taken ■ The difference between standard costs and actual costs cannot be grasped *For more details, please refer to the PDF materials or feel free to contact us.

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A production management system that can accommodate both assembly and parts processing industries!

It is a production management system that enables real-time visualization of various information within the company, allowing for improvements in customer service, increased sales, and cost reduction measures.

This is the production management system 'Prevision' that allows direct import of parts lists from Excel (not via CSV), manages drawing folders, offers a choice of three types of process management scheduling software, and also allows optional selection of data collection devices such as tablets and smartphones. For more details, please contact us.

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Freely Main Functions <File Import & Export Functions>

You can use your CSV file as it is for item mapping!

We would like to introduce the main feature of our production scheduler 'Freely', which is the "File Import & Export Function." The output files can be utilized for import into external systems or for Excel analysis. In addition to exporting planning and actual performance information to CSV files, you can also create work instruction cards in bulk by importing CSV files. Please feel free to contact us when you need assistance. 【Features】 ■ Bulk creation of work instruction cards through CSV file import ■ Direct use of your CSV files with item mapping for import ■ Exporting planning and actual performance information to CSV files ■ Output files can be utilized for import into external systems or for Excel analysis *For more details, please refer to the PDF materials or feel free to contact us.

  • Production Scheduler
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"Compatible with other cost systems" Production Management System

With the monthly processing function, you can freely create data that can be linked with other cost systems.

We would like to introduce a case study of the "Production Management System" developed by TCC. This system is an integrated production management system that can manage orders, production, inventory, manufacturing, and costs all in one place. Since it is entirely web-based, it allows access to the same data as in the office from outside. Additionally, it incorporates standard intranet system features to support internal operations, such as timesheets, bulletin boards, news updates, and action schedules. 【Implementation Effects and Points】 ■ By using a web system that can be operated from a web browser, the burden of system operation is reduced. ■ Printed forms can be selected for regular printing or Excel printing, making it easy to aggregate and analyze data again in Excel. ■ Users can freely create data that can be linked with other cost systems. *For more details, please refer to the related link page or feel free to contact us.

  • Company:TCC
  • Price:Other
  • Production Management System
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Production Management System for Reuse Business Company

Promote centralized management of inventory and work progress! Standardize management methods across multiple locations with a small start.

We would like to introduce a case study on the implementation of the production management system "SmartF" at Kosei Container Co., Ltd., a manufacturer of reusable containers. The company faced the challenge of having managers manually transcribe and aggregate work results recorded on paper forms by the field staff into Excel, resulting in 20 hours of manual labor each month. As a result of the implementation, work results can now be directly registered into "SmartF" using handheld terminals, eliminating the need for transcription and aggregation, which has led to a reduction of 20 hours (240 hours annually) in labor. ■ Challenges - Responding to inquiries about inventory status occurred frequently, resulting in 1 hour of indirect labor each month. ■ Effects - By updating inventory in real-time, the labor for responding to inquiries was reduced by 1 hour per month.

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[Development Case] Processing Data Transfer and Invoice Printing System for Parts Processing Line

A system for automotive parts processing manufacturers! Reports are created as Excel files.

We would like to introduce a case study of the development of the "Processing Data Transfer and Invoice Printing System for Parts Processing Line" at Tanaka Sangyo Co., Ltd. The main purpose is to create production data for processing and transfer it to the processing machines on the production floor. This involves importing production schedule data from the server to the operation PC, sorting it by processing area, converting it into data for the processing machines, and then transferring it to the machines. Data can be transferred quickly via the internal LAN from the operation PC to the processing machines on-site. Additionally, it is possible to create delivery invoices with barcodes for shipments and production instructions for verifying production data. 【Benefits】 ■ Fast data transfer from the operation PC to the processing machines on-site via the internal LAN ■ Ability to create delivery invoices with barcodes for shipments and production instructions for verifying production data ■ Forms are created as Excel files, allowing operators to perform secondary processing of the content *For more details, please refer to the related links or feel free to contact us.

  • Software (middle, driver, security, etc.)
  • Other information systems
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[Case Study on Inventory Management System] Bread Manufacturing Company

80% reduction in inventory counting labor using handheld devices for inventory management.

We would like to introduce a case study on the implementation of the maintenance parts inventory management system "SmartF" for a bread manufacturing company. The company was facing challenges as they were conducting inventory of approximately 10,000 maintenance parts using paper and Excel, which required 15 people a week to count, followed by an additional month for transcription and aggregation. As a result of the implementation, by switching to barcode recording for inventory and stock management using handheld devices, the inventory period was shortened from one month to one week, and the labor required for inventory was reduced by over 80%. [Case Overview (Partial)] ■Challenges - Line stoppages due to parts shortages occurring more than 10 times a month. ■Effects - Achieved zero stockouts through order point management, preventing production line stoppages.

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[Case Study] Production Management System

By automating production planning, we can reduce work in progress! Here are examples of production management solution systems.

In the manufacturing industry, we will introduce an example of a solution system when implementing a "production management system." The production management and web server automatically creates production plans. It can manage each process, handle material orders and inventory management, and oversee shipping management. Clients can check production status from tablets or smartphones, and they can also operate production processes or directly control equipment. Furthermore, office computers can monitor production progress and inventory status, and the collected production data can be analyzed to reduce production costs. 【Implementation Points】 - Automating production planning can reduce work-in-progress. - By using a web system that can be operated from a web browser, the operational burden of the system is reduced. - Collected information can be viewed on-screen or output to reports or Excel for aggregation and analysis. *For more details, please refer to the PDF document or feel free to contact us.*

  • Company:TCC
  • Price:Other
  • Embedded system design service
  • Other information systems
  • Other operation management software
  • Production management system

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【Industry-Specific Solutions】For customers in plastic molding and metal pressing processing.

Easily grasp the trends of standard and actual costs for each product, and manage the storage locations of molds and shot counts in detail.

Are you facing issues such as "the limitations of handwritten or Excel production plans in response to fluctuating preliminary and confirmed information" and "inability to manage mold storage locations and shot counts"? The production management system "Factory-ONE Cyber Factory MF" comes equipped with features to support problem-solving. In addition to assisting with the management of preliminary and confirmed orders and facilitating speedy planning, it allows for easy tracking of standard and actual costs for each product. Furthermore, it enables detailed management of mold storage locations and shot counts. 【System features that support problem-solving】 ■ Supports management of preliminary and confirmed orders and speedy planning ■ Easily track the trends of standard and actual costs for each product ■ Allows for detailed management of mold storage locations and shot counts *For more details, please refer to the external link page or feel free to contact us.

  • Company:NCS&A
  • Price:Other
  • Production Management System
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What is a production management system?

A clear explanation of the disadvantages, how to choose without making mistakes, and the process until implementation!

In manufacturing sites, it is essential to accurately grasp the progress of production and inventory status. However, many small and medium-sized manufacturers still manage these processes using Excel or paper, facing challenges such as reliance on specific individuals and delays in information sharing. As a result, issues such as discrepancies in inventory counts and delays in delivery times are currently occurring. An effective means to resolve the management challenges posed by manual operations is a production management system. By implementing such a system, it becomes possible to manage order status, inventory counts, and delivery information in real-time and in a centralized manner, leading to reduced work hours and fewer input errors. This article will provide a detailed explanation of the basic mechanisms of production management systems, the benefits of implementation, and points to consider when selecting a system. *For more detailed content of the article, please refer to the link below.*

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[i-PROW Implementation Case] Fujiseimitsu Seisakusho Co., Ltd.

The input workload for the administrative staff has significantly decreased, and paperless operations have also been achieved!

We would like to introduce a case study where our production management system "i-PROW" was implemented at Fujiseimitsu Seisakusho Co., Ltd., which pursues the possibilities of metal processing. The company had previously spent a tremendous amount of time managing with spreadsheet software like Excel. After the implementation, in addition to reducing man-hours, it also contributed to eliminating unnecessary paper, leading to the promotion of a paperless environment. 【Case Overview】 ■Challenges - Promotion of a paperless environment - Acceleration of business processes ■Effects - Reduction of man-hours - Contribution to the elimination of unnecessary paper and promotion of a paperless environment *For more details, please refer to the related links or feel free to contact us.

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Significantly reduce management man-hours! Small schedule management system 'Telegno-PM'

Significantly reduce management man-hours related to the plan! Visualization of processes enables future forecasting!

"Telegno-PM" is a small schedule management system handled by System Base Inc., which provides extensive support from the development to the operation of information systems. It allows for planning adjustments while monitoring the load, enabling efficient planning. Additionally, it can be integrated with your existing database. It significantly reduces the management workload associated with planning. 【Features】  ■ Integration with your existing database is possible  ■ Planning adjustments can be made while monitoring the load, enabling efficient planning  ■ Progress can be checked for each desired content by switching the display format  ■ Screen images can be directly output to Excel *For more details, please refer to the PDF materials or feel free to contact us.

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Production management system "room Production Management"

A production management system with rich customization options, even though it's cloud-based.

"room Production Management" is a production management cloud system equipped with customization capabilities comparable to made-to-order solutions. It supports the resolution of challenges such as responding to increasingly complex customer needs, moving away from Excel-based production management, inventory compression, and short-run production with a wide variety of products. Customization and integration with external systems can be done flexibly, making it suitable for a wide range of customers regardless of scale. 【Features】 ■ Production management system can be implemented and used according to customer operations ■ Accurately supports load adjustment and progress management ■ Supports multi-level management of configuration masters (formulas) and version control ■ Complies with traceability requirements ■ Cloud-compatible (cloud version of the production management system) and more *For more details, please download the PDF or feel free to contact us.

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[Data] How to Utilize Production Schedulers to Enhance Competitiveness in the Manufacturing Industry

Break away from Excel management and achieve a significant improvement in on-time delivery rates! An explanation of optimization strategies by production method and practical implementation steps.

The "2025 Cliff" problem, the intensification of demands for small-lot production and short delivery times, and other factors are increasing the challenges surrounding modern manufacturing. In particular, the personalization of production planning tasks and the dilemma of inventory risk versus delivery delay risk are significant issues. This document provides a detailed explanation of how to utilize "production schedulers" to address these challenges and promote the advancement of production planning and digital transformation (DX). A production scheduler is a system that automatically formulates and optimizes realistic plans while considering resource constraints such as personnel and equipment. Additionally, it presents case studies that have achieved significant improvements in delivery compliance rates and inventory reduction, along with numerical data. Practical implementation steps and success factors are also discussed. [Document Overview] ■ Current situation surrounding the manufacturing industry and challenges by production method (MTS/MTO/hybrid) ■ Basic functions of production schedulers compared to Excel management ■ Specific examples of implementation effects (improvement in delivery compliance rates, inventory reduction, etc.) ■ Key points and checklist for successful implementation aiming for early realization of return on investment *You can immediately view it for free by clicking the <Catalog Download> button below.

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Production Management System 'FUSE' <Work Video Search>

The recorded videos are automatically saved in conjunction with the work instructions! They can be referenced anytime with a variety of search criteria.

We would like to introduce the "Work Video Search" feature of the production management system 'FUSE'. You can directly record videos using a tablet device on the production floor, and the recorded videos are automatically saved in conjunction with work instructions. Work videos can be referenced at any time with a variety of search criteria such as drawing numbers and workers. 【Features】 ■ Check the actual and planned work hours, as well as the number of good and defective products, for each unit of product/process/person in charge. ■ Supports Excel output, freeing you from the hassle of manually creating and aggregating daily reports. ■ Direct video recording is possible using a tablet device on the production floor. ■ Recorded videos are automatically saved in conjunction with work instructions. ■ Work videos can be referenced at any time with a variety of search criteria such as drawing numbers and workers. *For more details, please refer to the PDF document or feel free to contact us.

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[Case Study of i-PROW] Haranomachi Iron Works Co., Ltd.

Integration with accounting software is also easy! There are cases where the progress can be checked in real-time with an easy-to-read UI.

We would like to introduce a case where our production management system "i-PROW" was implemented at Haranomachi Ironworks Co., Ltd., which operates in the metal products manufacturing industry. In the company's business management, they were using spreadsheet software like Excel, which took a considerable amount of time for inputting and managing vast amounts of data, leading to a need for greater efficiency. After the implementation, they were able to grasp the on-site work situation in real-time and respond quickly to the progress of their operations. [Challenges] ■ Management using spreadsheet software that consumed a vast amount of time ■ Aging of the existing system and high costs for updates and maintenance ■ Insufficient number of licenses ■ Complex screen layout that was difficult to use *For more details, please refer to the related links or feel free to contact us.

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Production Management System 'FUSE' <Shipping Management>

You can register and edit shipping information, and we also support partial deliveries!

We would like to introduce the "Shipping Management" feature of the production management system 'FUSE'. It handles the shipping process of finished products, allows for the output of delivery notes/receipts, and can accommodate partial shipments. Shipping registration is completed simply by entering the shipping quantity and checking the shipped box. 【Features】 ■ Allows for the output of delivery notes/receipts and accommodates partial shipments ■ By adding inventory functionality, shipping instructions can be issued while checking the current quantity ■ The design of delivery notes/receipts can also be changed ■ Shipping information can be registered and edited ■ Shipping tasks can be performed while checking order delivery dates and project progress for each shipping data *For more details, please refer to the PDF document or feel free to contact us.

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Production Management System - Blendjin "Quality Inspection Option"

Added features useful for HACCP and GMP. It is now possible to issue inspection specifications and inspection reports, as well as register inspection results.

We would like to introduce the "Quality Inspection Option" that can be added to our production management system "Blendjin," which helps with hygiene management in accordance with HACCP and the practice of GMP. This option allows for the creation of master data for work processes and inspection items, issuance of work instructions and inspection specifications, input of inspection results, and issuance of inspection reports. All issued forms can be output in Excel format, and layouts can be set for each item. 【Benefits of Implementation】 <Pharmaceutical and Cosmetic Industry> Contributes to the improvement and efficiency of quality assurance operations (mainly inspections) including GMP management. <Food Industry> Can be utilized for the standardization of records and documents related to manufacturing processes in hygiene management in accordance with HACCP. *For more details, please refer to the PDF document. Feel free to contact us with any inquiries.

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Case Study of the Production Management System 'GEN' 01 Agricultural Machinery Manufacturing Industry

GEN is a production management cloud service for medium and small manufacturing companies. Please take a look at our case studies.

An ERP that we would like to recommend to medium-sized and small manufacturing companies, regardless of industry. That is the cloud-based production management system 'GEN'. 'GEN' includes functions for production management, sales management, purchasing management, inventory management, and cost management, as well as features like EDI and reporting. We will introduce case studies of its implementation in a series. This case study is from an agricultural machinery manufacturing company. ~~~~~~~~~~~~~~~~~~~~~~~~~~~~~~~~ After switching from an old production management system to another system, they found themselves unable to fully utilize that system... After various considerations, they encountered 'GEN'. What did they appreciate about it, and what kind of implementation effects did they experience? ~~~~~~~~~~~~~~~~~~~~~~~~~~~~~~~~ Please download the PDF to read more!

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Production Management System "Speedy Neo"

Simple, easy, and convenient! Search display and Excel output are possible, making it a breeze to create meeting materials.

"Speedy Neo" is a production management system that allows you to visualize and manage information from estimates and orders to achievements, inventory, deliveries, and accounts receivable/payable. It is ideal for those who want to streamline management tasks and do not want to burden workers with input operations. Additionally, since the flow of materials within the factory can be grasped in real-time, it also facilitates smooth communication among on-site workers. 【Features】 ■ Seamless transition from existing systems ■ Integration with tablets and smartphones to improve on-site work efficiency ■ Real-time understanding of the flow of materials within the factory ■ Drawings, inspection procedures, work procedures, material certificates (mill sheets) ■ Enhanced support for traceability (improving added value) ■ Assistance in visualizing costs due to rising raw material prices *For more details, please download the PDF or feel free to contact us.

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SmartF Implementation Case Studies [Metal Processing Industry]

Achieved an annual inventory reduction of approximately 1 million yen and a reduction of 360 hours of manual input labor per year!

Are you struggling with the personalization of inventory management and manual data entry tasks using paper or Excel? This document summarizes case studies from the metal processing industry that successfully improved operations by implementing SmartF. It clearly explains how the challenges faced by existing systems and analog management were resolved with SmartF, using a specific Before/After format! 【Case Study Highlights (Partial)】 ■ Eliminated over 1,000 manual data entry tasks each month, achieving an annual reduction of 360 hours in labor. Centralized inventory and production information, speeding up delivery responses to customers. ■ Successfully systematized inventory management, compressing annual inventory costs by approximately 1 million yen. Reduced the time spent by purchasing staff on ordering tasks by 80 hours annually. ■ Implemented barcode inventory management for steel materials. Eliminated the need for handwritten entry and achieved a first-in, first-out system that does not rely on the operator's intuition. \\ A PDF summarizing the detailed case studies is available for free! // You can view it by clicking "Download Catalog" below, so feel free to download it.

  • Production Management System
  • Other production management systems
  • Production management system

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Introduction of dbSheetClient for SOLIZE Products.

Visualize the planned man-hours and progress of the entire project with a Gantt chart!

We would like to introduce a case where SOLIZE Products Co., Ltd. implemented our "dbSheetClient." The company has systematized the scheduling of production management tasks and the management of technical information. By utilizing Excel assets, they achieved visibility of the entire process from order to shipment of prototypes using 3D data. They were able to respond smoothly to sales delivery inquiries, contributing to the motivation of both manufacturing department managers and on-site workers. 【System Overview】 ■ Production Management and Business Support System ■ Production Schedule Management (Name: PRODIGI-V) ■ Production Technical Information Management (Name: PRODIGI-Design) *For more details, please refer to the related links or feel free to contact us.

  • Development support tools (ICE, emulators, debuggers, etc.)
  • Production management system

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