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[Case Study on Molding Process] Reducing the Use of Release Agents in Molding Dies - Sample Provided

[Case Study on Molding Process] Reducing the Use of Release Agents in Molding Dies - Sample Provided

Significantly reduces the sticking of molded materials to the mold surface! Reduces the amount of release agent used, improving the production environment.

We would like to introduce a case where issues arising from the use of release agents in molding with materials that tend to stick were improved through surface treatment. ■ What we wanted to achieve in the molding process - A large amount of release agent was used because the molded rubber material stuck to the mold and could not be removed. We wanted to address the impact of release agent spraying on human health and the deterioration of the environment! ■ Background for selecting surface treatment - Since mass-produced items require several hours for a single molding, we wanted to reduce the effort of reprocessing surface treatments due to the large number of molds. - We wanted to avoid contamination of products due to wear or peeling of the surface treatment. - We also wanted to maintain the dimensional accuracy of the molds. ■ Effects achieved through surface treatment - We adopted a surface treatment that maintains dimensional accuracy and is resistant to peeling and wear. - By using it in conjunction with release agents, we successfully extended the lifespan of the surface treatment and reduced the amount of release agent used. ■ Currently, we are offering a trial set and a collection of case studies for improvements in the molding process! The case study collection can be viewed by downloading the PDF. You can apply for the sample book through the related links.

  • Surface treatment contract service

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PFAS-free (non-use) non-stick coating 'MRS Coating'

PFAS-free (non-use) non-stick coating 'MRS Coating'

[Presentation of Materials] We would like to introduce a coating that provides high non-stick properties and is PFAS-free.

"MRS Coating" is an innovative surface treatment that features characteristics not found in traditional silicone coatings and is PFAS-free silicone-based. "MRS Coating" [Series Features] ■MRS-102 Maintains effectiveness even after cleaning with solvents ■MRS-014 Thin film that preserves shapes like the thinness of a blade and wrinkles ■MRS-004 Heat resistance exceeding 200°C (Release after 16 hours at 350°C) ■Release properties (non-stick) and excellent cleanability → The smooth surface makes it easy to wipe off dirt, and even when cleaned with solvents, the release properties remain largely unchanged. *Based on our durability tests *Features vary by product type. *For more details, please click "PDF Download" or feel free to contact us. For inquiries regarding the use of PFAS due to differences in the series, please be sure to contact us.

  • Surface treatment contract service

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Fluororesin-based surface treatment: Nidax, Nifgrip, Teflon.

Fluororesin-based surface treatment: Nidax, Nifgrip, Teflon.

Fluororesin-based surface treatment: Nidax, Nifgrip, Teflon.

Fluororesin Coating "Nidax, Nifgrip, Toughram" ■ Hard and Smooth Surface - Nidax - A surface treatment based on a nickel coating for iron, stainless steel, and copper alloys, where fluororesin is impregnated into the deposited nickel coating and then heat-treated. - It features high hardness, excellent wear resistance, slip properties, galling prevention, and non-stick properties, along with superior adhesion to the material, making it a high-performance composite treatment. ■ Surface Rich in Release Properties - Nifgrip - A surface treatment for iron, stainless steel, and copper alloys, where nickel and fluororesin are co-precipitated and then heat-treated. - The coating has 10% and 30% fluororesin uniformly distributed by volume, allowing the performance of the fluororesin to be fully realized, particularly excelling in non-stick properties, providing sufficient effects for release and slip properties, resulting in a high-performance composite film. ■ Smooth and Hard Surface - Toughram - An ideal treatment for surface processing of aluminum and aluminum alloys. - It excels in wear resistance, slip properties, corrosion resistance, seawater resistance, release properties, and electrical insulation, achieving a high-performance composite film integrated with the base material through surface treatment technology. - It is applied in a wide range of fields and used in many products and components.

  • Processing Contract

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[Pharmaceutical Case Study] Introduction of Surface Treatment to Facilitate the Transport of IV Bags

[Pharmaceutical Case Study] Introduction of Surface Treatment to Facilitate the Transport of IV Bags

What are the solutions to transportation troubles on the production line of intravenous fluid packs? We will introduce examples of surface treatment implementation.

■Issues to be Resolved Elimination of line clogging troubles when transporting infusion packs through stainless steel chutes. ■Reason for Choosing Surface Treatment Although a pusher was installed on the transport line, the inefficiency could not be resolved. ■Background for Selecting Surface Treatment - Buff polishing and fluororesin coating were adopted for the chute surface, but improvements were limited. - The need to continue using the pusher arose. - Co-deposited plating with fluororesin was also used, but it did not lead to improvements. ■Adopted Surface Treatment "Super TP HL" ■Effects of Surface Treatment By adopting a surface treatment that allows control of surface shape using only fluororesin, it became possible to operate smoothly without using a pusher. All lines have been adopted and can now be used without any troubles. *Detailed materials on the surface treatment can be downloaded as a PDF.

  • Surface treatment contract service

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Innovation in the manufacturing line! Measures to improve slip properties and enhance work efficiency.

Innovation in the manufacturing line! Measures to improve slip properties and enhance work efficiency.

Challenges in the manufacturing site: Improving the slip resistance of external medication containers!

In the manufacturing process of tear-shaped laxatives, when sending the products to the next stage by hand after filling, the sliding of the trays and containers was poor, requiring significant force and time. Therefore, a new surface treatment technology called "Super TP Hemisphere Graphic" was introduced. As a result, it became possible to slide the products with much less force. The workload was significantly reduced, allowing even workers with less strength to easily send out the products. This technology has already been adopted for improving the sliding properties of eye drop bottles, and its effectiveness has been confirmed. For those aiming to enhance efficiency in manufacturing sites, we encourage you to consider this. *For more details, please refer to the catalog or contact us directly.*

  • Coating Agent

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Achieve slip resistance with wear-resistant coating! Coating solution case studies available.

Achieve slip resistance with wear-resistant coating! Coating solution case studies available.

An alternative to fluororesin coatings! A case study of a coating that achieves both wear resistance and slip properties that were previously given up on.

The resin caps immediately after molding are sticky and are coated with fluororesin to provide slip properties. However, fluororesin is prone to wear, and when it wears down, it can lead to foreign matter contamination. The document describes a solution to enhance "slip properties" without wear. For details, we will introduce a case study of mirin caps for a major beverage manufacturer! *For more information, please contact us or refer to the catalog.

  • Other surface treatment equipment

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