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IDAJ

EstablishmentOctober 1, 1994
capital10000Ten thousand
number of employees280
addressKanagawa/Nishi-ku, Yokohama-shi/2-2-1-1 Minatomirai, Yokohama Landmark Tower 37F
phone045-683-1990
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last updated:Oct 08, 2024
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IDAJ List of Products and Services

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Abaqus + α Solution "Shape Optimization"

Achieve design efficiency on CAE! Significantly reduce man-hours by effectively utilizing existing models.

At IDAJ, we propose to enhance design efficiency on CAE by effectively utilizing Abaqus models. By making effective use of existing models, we can significantly reduce the man-hours required for preparing parametric model creation. When integrated with modeFRONTIER, we provide designers with "hints" for optimization to address the multi-objective optimization problems faced in design development. 【Features】 ■ Import Abaqus inp files and quickly modify shapes ■ No need to regenerate the mesh or reset boundary conditions after shape modification ■ Parameterization of shapes such as hex-mesh models that are difficult to generate automatically ■ No need for complex script preparation to build optimization systems ■ Support for optimal design considerations using cutting-edge optimization methods and experimental design techniques *For more details, please refer to the PDF materials or feel free to contact us.

  • Structural Analysis
  • Thermo-fluid analysis
  • Analysis Services

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Particle Simulator "Rocky DEM"

For use in healthcare, food, mining, and more! An analysis tool that accurately predicts the behavior of various powders.

IDAJ's "Rocky DEM" is a powerful particle simulator that accurately predicts the behavior of powders with different shapes and sizes using the discrete element method. By modeling non-spherical particles as polyhedra, it achieves high-precision powder analysis. Real particles can be scanned in 3D and used for powder analysis. High-speed powder analysis is realized through Shared Memory parallel computing using GPUs. 【Features】 ■ High-precision powder analysis with real-shaped particles ■ High-speed computation with GPUs ■ User-friendly interface ■ Rich result processing capabilities ■ Coupled analysis with Ansys tools ★ Please watch the case studies in the video on the IDAJ official YouTube Channel "Rocky DEM" https://www.youtube.com/watch?v=lytQ472Xuzw&list=PLcvnp-10UZJHpVWjfXvMAlpvVkcZ4ZJg3 * For more details, please refer to the PDF document or feel free to contact us.

  • Structural Analysis
  • Thermo-fluid analysis
  • Analysis Services

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CAE Automation Process Construction System "EASA"

Simplifying the usage environment of software and databases! A system that streamlines usage.

In IDAJ's "EASA," you can easily build web-based applications that simplify the usage environment for software and databases, allowing for efficient utilization. The built applications can be deployed and accessed anywhere on the internet. Users can skip tasks such as reinstalling by re-confirming how to use the application. 【Features】 ■ Achieves a seamless web usage environment for software and databases ■ Easy GUI construction with the application builder ■ Centralized management of data, users, and applications ■ Standard library that supports multiple languages *For more details, please refer to the PDF materials or feel free to contact us.

  • Analysis Services
  • Integrated operation management
  • Other operation management software

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Abaqus Integrated Finite Element Method Analysis Program

Significantly reduces the time required to define contacts in complex assemblies seen in automobiles, aircraft, home appliances, and mobile electronic devices!

"SIMULIA Abaqus Unified FEA" is an integrated finite element analysis program used by many companies, universities, and research institutions around the world. Abaqus is routinely used by leading companies in various industries such as automotive, aerospace, defense, chemicals, and home appliances, and has become an essential program for simulating the behavior of products in the real world due to its unwavering powerful robustness and accuracy, as well as its high performance and ease of use. 【Features】 ■ Sophisticated contact, damage, and fracture analysis capabilities ■ Crack propagation analysis functionality that is independent of mesh ■ Stable computational capabilities for dynamic contact analysis using implicit methods ■ Thermal fatigue analysis using direct periodic methods ■ Equipped with iterative solvers *For more details, please refer to the PDF document or feel free to contact us.

  • Structural Analysis
  • Thermo-fluid analysis
  • Analysis Services

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Engine simulation software "GT-POWER"

Adopted by a variety of device manufacturers! Applicable to all types of engines!

"GT-POWER" is an engine simulation software adopted by major engine manufacturers for engine design and development. It can predict the behavior of complex physical phenomena related to engines with very high accuracy. It is applicable to engines of all sizes and types, and is used by a wide variety of equipment manufacturers, ranging from passenger cars, trucks, motorcycles, motorsports, ships, locomotives, power generation, mining, construction, agriculture, to machinery used in lawns and gardens. 【Features】 ■ Adopted by major engine manufacturers ■ Captures wave dynamics from robust solutions of the Navier-Stokes equations ■ Supports engines of all sizes, from small general-purpose engines to large marine engines ■ Highly flexible and applicable to the analysis of progressive or non-standard concepts ■ Control library that supports the analysis of control devices for dynamic systems *For more details, please refer to the PDF materials or feel free to contact us.

  • Mechanism Analysis
  • Other analyses

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Overview of GT-SUITE

Comprehensive vehicle simulation platform for concept and system detailed design analysis.

"GT-SUITE" is a product developed by Gamma Technologies, a company that specializes in software for the engine and vehicle industry. It supports a wide range of vehicle and engine technical applications within a single software tool. It is an excellent tool capable of performing comprehensive simulations of the entire vehicle and engine systems. 【Features】 ■ Adopted by numerous OEMs and suppliers ■ Provides models that represent all subsystems of vehicles and engines ■ Individual models establish a new level ■ Enables coupled simulations by combining models ■ Addresses the entire lifecycle process with a single tool *For more details, please refer to the PDF materials or feel free to contact us.

  • Mechanism Analysis
  • Other analyses

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【GT-SUITE Features】SiL, HiL, Real-time Modeling

Introduction to modeling control systems using the GT-POWER engine model.

The engine performance modeling tool "GT-POWER" of "GT-SUITE" is an engine simulation software adopted by major engine manufacturers for engine design and development. "GT-SUITE" includes all the tools necessary to generate engine plant models that can execute quickly and in real-time from existing GT-POWER models. You can create a physically accurate full model that predicts pressure wave dynamics and in-cylinder combustion, either as a pure software (SiL) application or a real-time (HiL) application. 【Features】 ■ Quickly convert detailed GT-POWER models to high-speed execution versions ■ Use both physics-based and mean-value-based engine models ■ Solve at crank angle to capture valve events, combustion, and tuning ■ Closed-loop combustion control with multiple pulse combustion capabilities ■ Compatible with systems such as ETAS, dSpace, A&D, NI, Mathworks, etc., for both SiL and HiL *For more details, please refer to the PDF materials or feel free to contact us.

  • Mechanism Analysis
  • Other analyses

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GT-SUITE Function: Underhood Cooling Module Analysis

Introduction to the underfood cooling module and analysis of the liquid flow circuit.

"GT-SUITE" is a tool for modeling vehicle cooling systems, applicable to liquid circuits that remove heat from various components such as engines and transmissions, as well as under-hood cooling modules that dissipate heat to the atmosphere. It also includes a 3D preprocessing tool that allows for the efficient creation of liquid flow circuit models directly from 3D CAD data. This approach enables more accurate predictions of pressure losses at various branching points in the system based on geometry. 【Features】 ■ 3D tools for automatic meshing of under-hood heat exchangers, fans, and air spaces ■ A pseudo-3D Navier-Stokes-based approach for under-hood cooling modules, handling uneven flow and temperature distribution ■ 3D tools for characterizing liquid flow circuits from CAD data ■ Thermal effects are included in liquid flow analysis, allowing for zero flow conditions *For more details, please refer to the PDF materials or feel free to contact us.

  • Mechanism Analysis
  • Other analyses

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[GT-SUITE Features] High-speed and robust simulation of two-phase flow

Capable of analyzing two-phase flow! Modeling all types of air conditioners and heat pump systems!

GT-SUITE has features for analyzing two-phase flow, and the foundation of this functionality is a proven fluid solver used in a wide range of fluid simulations, including engine performance, fuel injection, and hydraulics. This solver uses NIST REFPROP as the thermodynamic property for two-phase fluid bases, complementing various characteristics of heat transfer and pressure loss in two-phase flows. The model is completely unsteady and supports extensive investigations and research. Due to its strong foundational fluid analysis methodology, it is highly robust, allowing simulations to be initiated from anywhere and executing calculations faster than real-time. **Features** - Models individual components of A/C systems or the entire system - Detailed spatial analysis of condenser and evaporator models - Automatic calibration of all heat exchangers - Supports single and multi-volume cabin models - REFPROP properties for single and mixed refrigerants *For more details, please refer to the PDF document or feel free to contact us.*

  • Mechanism Analysis
  • Other analyses

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GT-SUITE Features: Engine Cooling

Achieving predictive and non-stationary analysis! Introducing the thermal distribution through engine structure.

"GT-SUITE" is an analysis tool for modeling the distribution of heat from the combustion chamber to the coolant, oil, and surrounding environment through engine structures. With its unique features, it predicts heat dissipation to water and oil, accommodating both steady-state and transient analyses. When modeling internal structures, it is easy to use its proprietary parametric FE cylinder model. Heat from the engine is transmitted from the FE model to the coolant and oil circuits, as well as to the "external" structures of the block and head simultaneously. The circuits and thermal mass of these flows can be easily generated from CAD data using a 3D pre-processing tool. 【Features】 ■ Model individual components of the A/C system or the entire system ■ Spatially analyze condenser models and evaporator models in detail ■ Automatic calibration of all heat exchangers ■ Support for single and multi-volume cabin models ■ REFPROP properties for single and mixed refrigerants *For more details, please refer to the PDF materials or feel free to contact us.

  • Mechanism Analysis
  • Other analyses

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GT-SUITE Function: Cranktrain Design Analysis

Introduction to the dynamics, balance, mounting, and bearings of crank trains.

GT-SUITE provides methods and models for the analysis of cranktrain systems and crankshafts. It can handle issues related to balance, vibration, friction and lubrication, integrity, and resistance, allowing for the examination of the effects of various operating parameters and design trade-offs. It is built using a cranktrain toolbox equipped with an advanced "expert system" that features many user-friendly functions and automatically generates consistent models. The same model can be used for rigid body, torsion, and 3D bending analysis. 【Features】 ■ Easy placement regardless of cranktrain shape (I, V, W types) ■ Analysis modes - rigid body, torsion, 3D bending ■ Rigid body dynamics, forces, torque, bearing loads ■ Moments of engine imbalance forces, balance shafts ■ Vibration analysis of 3-D blocks and mounting systems *For more details, please refer to the PDF materials or feel free to contact us.

  • Mechanism Analysis
  • Other analyses

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【GT-SUITE Features】Timing, Auxiliary Systems, Drive Systems

Introduction to the dynamics of chain, gear, and belt drives.

"GT-SUITE" provides a modeling tool for high-speed and detailed modeling of drive systems such as valve-driven timing chains and engine accessory belt systems. It serves as a tool to solve key design challenges and durability issues, while also being used to verify performance levels such as dynamic transmission errors in valve train drive systems. 【Features】 - Supports roller and silent chain drives, rigid guides, flexible guides, rotating tensioners, and translational tensioners - Spur and helical gear trains - Ring gear and planetary gear systems - Auxiliary drive (V-type) belts - Trapezoidal and arch-shaped tooth timing belts *For more details, please refer to the PDF materials or feel free to contact us.

  • Mechanism Analysis
  • Other analyses

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【GT-SUITE Features】Transmission Modeling

Model creation is possible at various levels of detail! It meets various needs during the development stage.

"GT-SUITE" offers a diverse set of tools for modeling transmissions at various levels of detail, making it suitable for all phases of the development process. Since it allows for the creation of models at different levels of detail, it can meet various needs at specific stages of development, from concept evaluation to manufacturing and post-manufacturing, including SiL and HiL functionalities. As a tool designed for component design and system-level optimization, it enables improvements in vehicle performance and fuel efficiency while reducing concerns related to emissions and driving. 【Features】 ■ Models all types of transmissions ■ Fuel efficiency, emissions, vehicle performance ■ Powerflow layout, transmission design ■ Loss prediction, lubrication, thermal management ■ Capable of model creation from high levels or primitive elements *For more details, please refer to the PDF materials or feel free to contact us.

  • Mechanism Analysis
  • Other analyses

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【GT-SUITE】Modeling of Hybrid and EV

Supports all hybrid configurations and control methods! Hybrid, EV, and their respective control systems.

GT-SUITE offers a variety of toolsets for executing simulations that combine physical models of drivetrains for hybrid vehicles (HEV) and electric vehicles (EV) with key control methods for driving. By integrating various components such as electrical machines and energy storage devices of HEVs with vehicle, engine, electrical, thermal, and control libraries, it is possible to create a comprehensive integrated model of HEV or EV vehicles. 【Features】 ■ Supports all hybrid configurations and control methods ■ Vehicle, drivetrain, electrical, and control components ■ Model-based controllers for IC engines, batteries, electrical machines, and brake control ■ Fuel economy evaluation for HEV, PHEV, and EV according to EPA and SAE standards ■ Optimization of control methods for fuel economy and emissions *For more details, please refer to the PDF materials or feel free to contact us.

  • Mechanism Analysis
  • Other analyses

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GT-SUITE Valve Train Design Analysis

Dynamics and motion of the valve train, cam design

GT-SUITE provides a complete set of tools for valve train engineering in a single integrated environment. By using this, you can focus on design issues related to the valve train, such as stability, durability, noise, and the trade-offs that exist between engine intake/exhaust and mechanical design purposes. The valve train analysis features are based on three fundamental general-purpose libraries: ■ General planar motion ■ Multi-body dynamics (MBD): 1D, 2D, 3D, elastic bodies ■ Toolbox for valve train components By combining these components with the basic MBD components, you can model unprecedented systems and advanced valve train systems. *For more details, please refer to the PDF materials or feel free to contact us.

  • Mechanism Analysis
  • Other analyses

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GT-POWER for acoustic simulation

Advanced features and applications are abundant! Analysis of the acoustic characteristics of the intake and exhaust systems.

Many customers using "GT-SUITE" utilize simulations as a clue for the development of intake and exhaust systems, particularly regarding the acoustic performance of these systems. The advanced Navier-Stokes-based solver inherently resolves the pulsations of pressure waves within the simulated system. The results of these pressure wave pulsations propagate as noise through the engine's intake and exhaust ports. Both the level and characteristics (frequency components) of this propagated noise can be calculated. 【Features】 ■ Rapid and reliable creation and meshing of complex shapes ■ Modeling of intricate components in a short time ■ Meshing of models in orthogonal 3D coordinates ■ Capturing 3D acoustic effects during the runtime of 1D system simulations ■ Executing the overall analysis, including meshing, in batch mode as part of the optimization process *For more details, please refer to the PDF materials or feel free to contact us.

  • Other analyses
  • Acoustic Analysis

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【GT-SUITE】Fuel Injection and Hydraulic System

Custom user libraries can also be created! Basic thermal and hydraulic simulations.

Using "GT-SUITE," you can design, analyze, and optimize all types of fuel injection and hydraulic components and systems. Detailed modeling of components can be easily performed using a flexible and higher-level Fluid-Machine Template (FMT) that models fluid-structure interactions. By utilizing the templates, you can create any injection or hydraulic model in a short time, and using an easy-to-operate graphical programming method or user subroutines, you can also create your own custom library. 【Application Examples】 ■ Fuel Injection - Common rail, direct injection, port injection, unit injectors, pump line nozzles - High-pressure and low-pressure systems and their interactions - Diesel, gasoline, and other alternative fuels (E85, DME, LPG, etc.) - Solenoid, piezo, electric-hydraulic, or mechanical actuation *For more details, please refer to the PDF materials or feel free to contact us.

  • Mechanism Analysis
  • Other analyses

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【GT-POWER】Exhaust Aftertreatment

Ideal for joint development! Flexible reaction rate analysis for post-processing equipment!

GT-SUITE has an integrated library of chemical reactions and after-treatment devices, allowing for the modeling of any after-treatment (AT) device individually or within an integrated system. Users can also utilize highly flexible features to modify or specify the involved chemical reaction mechanisms. The design of this library aligns with GT's goals, enabling the simulation of all scenarios for engine and vehicle systems using a single tool. Additionally, this library can be used to model AT systems alongside vehicles, engines, thermal management, and control systems, making it particularly suitable for collaborative development. **Key Features of the Library** - Specify chemical reaction mechanisms using the intuitive and flexible input method of the GT-ISE GUI. - Support for various catalysts and filters (TWC, DOC, LNT, DPF, Catalyzed-DPF, SCR-DPF, SCR, AOC, etc.), as well as future reaction devices. *For more details, please refer to the PDF materials or feel free to contact us.*

  • Mechanism Analysis
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【GT-SUITE】Lubrication, Bearings, Detailed Pumps

Efficient design, analysis, and optimization in a short time! Lubrication system modeling.

Using "GT-SUITE," you can efficiently design, analyze, and optimize lubrication systems and components in a short time. By using advanced software dedicated to lubrication, many challenges can be clarified. 【Features】 ■ Steady-state analysis, unsteady-state analysis ■ Distribution of pressure, flow, and temperature ■ Low-temperature start priming ■ Driving cycle analysis ■ Warm-up ■ Integration with crank and valve train models *For more details, please refer to the PDF materials or feel free to contact us.

  • Mechanism Analysis
  • Other analyses

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【GT-SUITE】Vehicle Energy Management

High-speed computation even with large-scale models! Comprehensive simulation of the entire system.

"GT-SUITE" is the ideal choice for vehicle energy management applications. It is a system simulation that can model all necessary subsystems and sufficient details of physical phenomena as a single model, while maintaining the speed and stability of the analysis. [Features] ■ Fast computation even for large-scale models ■ Each subsystem runs with optimal time scales and analysis settings ■ Stable analysis even for two-phase fluid systems including dynamic control ■ A multiphysics tool that supports the investigation of all fuel-saving concepts ■ Adds physical phenomena to energy management simulations *For more details, please refer to the PDF document or feel free to contact us.

  • Mechanism Analysis
  • Other analyses

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[GT-SUITE] Vehicle and Driveline Simulation

Virtually model every type of vehicle driveline!

GT-SUITE offers a variety of toolboxes for modeling vehicles and drivetrains, as well as simulating vehicle dynamics. Additionally, the vehicle models address a wide range of vehicle engineering issues. 【Features】 ■ Unique multifunctional structure ■ Fuel efficiency ■ Emission performance ■ Driveability ■ Shift methods and control methods *For more details, please refer to the PDF document or feel free to contact us.

  • Mechanism Analysis
  • Other analyses

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GT-SUITE Heat Recovery Utilization

Equipped with features to solve two-phase flow! Rankine thermoelectric system.

"GT-SUITE" is a system-level CAE tool for analyzing waste heat recovery systems. Not only can it model waste heat systems based on the principles of the Rankine cycle, but it can also model systems that use thermoelectric materials to directly convert temperature differences into electricity. The ability to integrate waste heat subsystem models into larger vehicle system models allows for the analysis and optimization of the overall energy efficiency of the system while operating under standard unsteady conditions. 【Features】 ■ Model all components of WHR systems individually or as a complete system (Rankine or thermoelectric) ■ Detailed models of heat exchangers solved spatially ■ REFPROP properties for single and mixed refrigerants ■ Robust solver based on the Navier-Stokes equations ■ Two-phase systems in subcritical and supercritical states *For more details, please refer to the PDF materials or feel free to contact us.

  • Mechanism Analysis
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[Optimization Case] Streamlining Circuit Design

What is the method to increase the efficiency of circuit design by 10 times?! Solved with modeFRONTIER!

The adjustment of inverter circuit parameters used in various products greatly affects the performance of the products. Therefore, we propose the multi-purpose robust design optimization support tool "modeFRONTIER." This tool automatically searches for resistance values and voltages that minimize losses and strain rates, enabling the efficiency of circuit design. 【Case Study】 ■ Issue: Efficiency of circuit design ■ Proposed Product: Multi-purpose robust design optimization support tool "modeFRONTIER" ■ Benefits: Automatic search for resistance values and voltages that minimize losses and strain rates *For more details, please refer to the PDF materials or feel free to contact us.

  • Development support tools (ICE, emulators, debuggers, etc.)
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[Case Studies of Thermal Design and Thermal Design Consulting] Detailed Thermal Design of Circuit Boards

Printed circuit boards are important heat dissipation pathways! Are you considering the impact of the wiring patterns?

We will introduce examples of thermal design and thermal design consulting. The printed circuit board is an important heat dissipation pathway. For small-sized components, most of the heat escapes through the substrate, so it is essential to accurately model the density of the wiring patterns. Therefore, we propose our thermal design support tool specifically for electronic devices, "FloTHERM." It allows for easy modeling of important wiring patterns as heat dissipation pathways with the necessary detail. The wiring patterns of multilayer boards are pixel-divided, and equivalent thermal conductivities are automatically calculated for each area. [Case Study] ■ Issue: Detailed thermal design of the substrate ■ Proposed Product: Thermal design support tool "FloTHERM" for electronic devices ■ Benefits: Easy modeling of important wiring patterns as heat dissipation pathways with the necessary detail *For more details, please refer to the PDF document or feel free to contact us.

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[Heat Design and Heat Design Consulting Case Studies] Transient Simulation

Reduce costs while ensuring safety! From robust design to SmartECO design.

We will introduce examples of thermal design and thermal design consulting. By using the electronic equipment-specific thermal design support tool "FloTHERM" for transient simulations, we can ensure safety while keeping costs down. We respond to requests such as "I want to check the temperature history associated with power changes" and "I want to reduce excessive manufacturing margins and costs." 【Case Study】 ■Challenges - I want to check the temperature history associated with power changes. - I want to reduce excessive manufacturing margins and costs. - I want to appropriately control heat generation and cooling devices. - I want to determine the quality of soldering in reflow and flow soldering. ■Proposed Product: Electronic equipment-specific thermal design support tool "FloTHERM" ■Benefits: Ensures safety while keeping costs down. *For more details, please refer to the PDF materials or feel free to contact us.

  • Development support tools (ICE, emulators, debuggers, etc.)
  • simulator
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[Case Studies of Thermal Design and Thermal Design Consulting] Solving Trade-off Problems

Solve trade-off problems such as temperature, size, EMC, and noise with multi-objective optimization!

We will introduce examples of thermal design and thermal design consulting. In thermal design, there are many challenges such as cooling of heat-generating components and cost reduction. However, trade-off issues related to temperature, size, EMC, and noise can be resolved through multi-objective optimization. Therefore, we propose the multi-objective robust design optimization support tool 'modeFRONTIER' and the thermal design support tool 'FloTHERM' specifically for electronic devices. By utilizing the "FloTHERM node" in modeFRONTIER, complex settings and operations are unnecessary, allowing for easy optimization. Furthermore, simultaneous execution of multiple jobs is possible, which can shorten the time required for calculations. [Case Study] ■ Challenge: Trade-off issues related to temperature, size, EMC, and noise ■ Proposed Products: Multi-objective robust design optimization support tool "modeFRONTIER" Thermal design support tool for electronic devices "FloTHERM" ■ Benefits: No need for complex settings or operations, easy optimization *For more details, please refer to the PDF document or feel free to contact us.

  • Development support tools (ICE, emulators, debuggers, etc.)
  • simulator
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[Heat Design Consulting Case] Numerical Analysis Academy Training Course

We are holding a seminar to introduce know-how for aligning measurement results with analysis results!

At IDAJ, we offer thermal design consulting. Additionally, in the "Numerical Analysis Academy Training Course," we will introduce know-how on aligning measured and analyzed results with the theme of "Temperature Measurement of Electronic Devices and CAE Modeling." We will cover points to note for measuring temperature accurately using thermocouples and thermopiles to minimize errors, as well as modeling methods to improve accuracy during analysis, starting with the "Basic Edition," followed by the "Natural Air Cooling Edition" and "Forced Air Cooling Edition." [Overview] ■ IDAJ Numerical Analysis Academy Training Course "Temperature Measurement of Electronic Devices and CAE Modeling" ■ Introduction of know-how for aligning measured and analyzed results - Methods for accurately measuring temperature while minimizing errors through practical temperature measurement exercises - Points to consider when creating analysis models while comparing measured and analyzed results *For more details, please refer to the PDF materials or feel free to contact us.

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[Examples of Thermal Design and Thermal Design Consulting] Tool Integration

Without correct temperature analysis results, there is no accurate thermal stress analysis!

We will introduce examples of thermal design and thermal design consulting. Through "MpCCI FSIMapper," it is possible to transfer temperature distribution information analyzed with "FloTHERM" to major structural analysis tools. This enables a smooth collaboration between thermal fluid analysis and structural analysis. [Examples] ■ Collaboration between the electronic equipment-specific thermal design support tool "FloTHERM" and structural analysis tools ■ Achieving smooth collaboration between thermal fluid analysis and structural analysis *For more details, please refer to the PDF materials or feel free to contact us.

  • Development support tools (ICE, emulators, debuggers, etc.)
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[Thermal Design and Thermal Design Consulting Case Studies] Solving your thermal issues!

We provide consulting services in various areas related to thermal design!

At IDAJ, we provide specialized thermal design tools for electronic devices that are user-friendly for designers, along with various consulting services to solve thermal issues. In our thermal design education services, we also promote awareness of thermal design by conducting free and paid seminars on thermal design at the "IDAJ Numerical Analysis Academy." Additionally, in our contract analysis and model creation services, our expert engineers in thermal design perform thermal simulations using tools like FloTHERM tailored to meet customer needs, delivering analysis models and reports. We also offer consulting services in various areas related to thermal design. 【IDAJ's Thermal Design Solutions for Electronic Devices】 ■ Provision of thermal design tools ■ Basic education on thermal design ■ Contract analysis using FloTHERM ■ Consulting on improving simulation accuracy ■ Basic education and consulting on temperature measurement ■ Thermal design and consulting for customer products *For more details, please refer to the PDF document or feel free to contact us.

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Thermal design support tool 'FloTHERM' Joule heating analysis function

High-precision analysis considering the effects of wire miniaturization and increased current flow on Joule heating!

"FloTHERM" is a thermal design support tool specifically for electronic devices. The product's "Joule heating analysis function" allows for high-precision thermal fluid analysis that takes into account the effects of Joule heating due to miniaturization of wiring and increased current flow. It is also possible to perform analysis using the heat density from "HyperLynx PI." [Features] ■ High-precision thermal fluid analysis considering the effects of Joule heating ■ Setting current boundary conditions for source components to calculate current density ■ Analysis using the heat density from "HyperLynx PI" *For more details, please refer to the PDF materials or feel free to contact us.

  • Development support tools (ICE, emulators, debuggers, etc.)
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About the concentration analysis function of the thermal design support tool 'FloTHERM'

Achieve passive scalar analysis with concentration analysis functionality! Enables fluid flow tracking and condensation prediction!

"FloTHERM" is a thermal design support tool specifically for electronic devices. By using the product's "concentration analysis function" and setting the properties of the object indicating concentration to be the same as the default fluid, it is possible to perform analysis of passive scalars, which are scalar fields that do not affect the flow. By setting a concentration generation area at the intake, it is possible to predict condensation by analyzing the flow tracking of the fluid passing through the area and the movement of water vapor as concentration. 【Features】 ■ Capable of passive scalar analysis ■ Flow tracking of the fluid is possible ■ Condensation prediction is possible *For more details, please refer to the PDF materials or feel free to contact us.

  • Development support tools (ICE, emulators, debuggers, etc.)
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[FloTHERM Case Study] Thermal Design of Electronic Devices in the Automotive Field

Complete thermal analysis of a car using FloTHERM - A case study of thermal design for electronic devices in the automotive field.

We will introduce examples of thermal design for electronic devices in the automotive field using the thermal design support tool for electronic devices, 'FloTHERM.' Automobiles are equipped with many electronic devices, such as power control units and LED backlights. It is possible to conduct thermal design and cooling method studies for IGBT structures, as well as thermal design for in-vehicle instrument panels and thermal design in the conceptual stage for ECU boards. 【Examples】 ■ Thermal design and cooling method studies for IGBT structures - Model the internal structure of IGBT modules, which are key components of hybrid and electric vehicles, and perform thermal design for the module alone. - Additionally, place the IGBT module on a cooling device to optimize the cooling structure of the device. ■ Thermal design for in-vehicle instrument panels - Model a 6-layer substrate, including wiring patterns, and verify the surface temperatures of devices and substrates when heat generation reaches a steady state. *For more details, please refer to the PDF document or feel free to contact us.

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[FloTHERM Case Study] Coupled Analysis with α Solution

FloTHERM + α solution! Coupled analysis such as "thermal fluid-structure" is now possible!

"FloTHERM" is a design support tool specifically for electronic devices. By utilizing the FloTHERM + α solution, you can perform "multiphysics analysis" and "multidomain analysis." Our company responds to customer requests through software provision and consulting. [Case Studies] ■ Multiphysics Analysis (Coupling of Different Physical Phenomena) ◎ Thermal Fluid - Structure - High-precision prediction of displacement and temperature within electronic device enclosures ◎ Thermal Fluid - Electromagnetic Field - Loss distribution data analyzed with electromagnetic field analysis software is transferred to FloTHERM via a data mapping tool. *For more details, please refer to the PDF materials or feel free to contact us.

  • Development support tools (ICE, emulators, debuggers, etc.)
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[FloTHERM Case Studies] Thermal fluid analysis for all electronic devices.

From semiconductor packages to substrates and enclosures! A thermal fluid analysis tool applicable to various electronic devices.

"FloTHERM" is a thermal fluid analysis tool for electronic devices. It can be applied to various electronic devices, from entire systems to individual semiconductor packages. Additionally, we offer a range of tools centered around this product, such as "FloTHERM XT," which achieves seamless integration with 3D CAD, and "FloTHERM PACK," which allows for the creation of detailed models of semiconductor packages even without knowledge of their internal structures, enabling accurate temperature predictions within components. 【Features】 ■FloTHERM - Use of shape templates - Importing 3D CAD data via FloMCAD Bridge - Object-oriented meshing ■FloTHERM XT - A thermal fluid analysis tool based on SOLIDWORKS - Automatic mesh generation for curved and angled shapes *For more details, please refer to the PDF materials or feel free to contact us.

  • Development support tools (ICE, emulators, debuggers, etc.)
  • simulator
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Reduction of molding defects and improvement of mold life through the introduction of CAE technology.

Improving molding efficiency by maintaining and managing the mold at the appropriate temperature and reducing solidification time!

We propose "reducing molding defects and improving mold lifespan through the introduction of CAE technology." It is possible to transfer technology after you have implemented the software, and if you provide input data, we can offer consulting services that output data on thermal deformation due to differences in linear expansion rates of individual components that make up the mold, external forces (clamping force), contact and friction between components, and creep predictions on the product side. We have included a case study where mold warpage was reduced by 29%. [Proposal Overview] ■ To further improve the accuracy of mold temperature predictions and product molding predictions, we propose fluid analysis (CFD) and optimization technologies. <Proposal 1> - Utilizing the open-source-based general-purpose CFD software "iconCFD" to achieve large-scale calculations at low cost. <Proposal 2> - Utilizing the world-class leading tool for general fluid analysis "ANSYS Fluent." *For more details, please refer to the PDF document or feel free to contact us.

  • Development support tools (ICE, emulators, debuggers, etc.)
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Expansion of Quality Engineering Applications, Prototypeless Development, and Pathways to AI Utilization

Proposals for efficient design that surpass the development and design efficiency of new technologies and optimization!

We propose "Front-loading development using CAE and improving design efficiency" aimed at expanding the application of quality engineering, reducing prototypes, and utilizing AI. Currently, even if only a part of the characteristics, such as structural properties, is being optimized, ideally, it should be possible to achieve overall optimization for other characteristics such as fluid properties, cost, acoustic properties, and aesthetics. Therefore, we offer solutions aimed at expanding the application of quality engineering and reducing prototypes using the multi-purpose robust design optimization support tool "modeFRONTIER." [Proposal] - Aim for front-loading development using CAE and improving design efficiency - Multi-purpose robust design optimization support tool "modeFRONTIER" *For more details, please refer to the PDF document or feel free to contact us.

  • Development support tools (ICE, emulators, debuggers, etc.)
  • simulator
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Method for Formulating Functional Safety Concepts Using Simulation and Optimization Techniques

Proposing the potential use of simulation and optimization technologies in the development of autonomous vehicles!

Based on the development of autonomous vehicles, we propose the possibility of utilizing simulation and optimization technologies in the concept phase of the ISO 26262 development process. Our company handles a wide range of CAE tools used in development at the system level, as well as at the hardware and software levels, and we believe these tools can also be utilized in concept design, particularly in the formulation of functional safety concepts. In the development of autonomous vehicles, verifying performance limits is essential, but it is very difficult to validate everything with real vehicles. This is where the use of simulation becomes important. [Proposed Simulation Environment] - Simulation platform "xMOD" - Simulation platform "GT-SUITE" - Integrated development environment for systems and software "SCADE" - Multi-purpose robust design optimization support tool "modeFRONTIER" *For more details, please refer to the PDF document or feel free to contact us.

  • Development support tools (ICE, emulators, debuggers, etc.)
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[Information] To solve problems caused by the "heat" of coils and motors.

Analysis of the skin effect and magnetic field distribution of a linear coil, as well as measures to prevent irreversible demagnetization of permanent magnets.

"To solve troubles caused by the 'heat' of coils and motors" is a document published by IDAJ. There are various approaches to resolving issues related to the 'heat' generated by coils and motors. Our company provides technology to determine heat generation through electromagnetic field analysis and to simulate temperature distribution through thermal fluid analysis. By understanding detailed temperatures, we believe we can provide hints for finding solutions to thermal problems. [Contents] ■ Skin effect and magnetic field distribution of stranded coils ■ Induction heating analysis ■ Electromagnetic-thermal fluid coupled analysis of motors ■ Optimization technology for efficient motor design *For more details, please refer to the PDF document or feel free to contact us.

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Temperature control of flow ovens and reflow ovens: Reducing solder adhesion defects and improving efficiency!

Predicting temperature rise in reflow and flow furnaces through simulation! Aiming to reduce solder adhesion defects and improve the efficiency of the assembly process.

Soldering is a traditional technology, but due to environmental pollution measures (RoHS directive), lead-free solder with different characteristics from the previously mainstream lead solder has started to be used. This, along with requests from product development, has necessitated a review of manufacturing conditions and methods. To manufacture higher quality products, it is essential to anticipate potential issues in the manufacturing process from the development stage and to establish countermeasures. This is where thermal simulation technology is gaining significant attention! For customers who already have experience or technology in thermal simulation, we offer solutions centered around the introduction of tools such as FloTHERM and FloTHERM PCB. For customers without experience in thermal simulation who need to build their technology, we propose solutions focused on thermal design consulting. Thermal simulation related to soldering can yield significantly different results depending on the solder material, electronic components, and manufacturing conditions, so it is not possible to universally present the best conditions. We will propose solutions that can provide results tailored to your products, so please feel free to contact us.

  • Thermo-fluid analysis
  • Contract Analysis
  • Structural Analysis

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Engine-specific thermal fluid analysis program "CONVERGE"

Advanced and efficient in-cylinder engine solutions.

Before the introduction of CONVERGE, the analysis of valve and piston movement within cylinders was considered a "craftsmanship" of specialized CFD engineers due to the difficulty of mesh creation and physical modeling. CONVERGE, with its groundbreaking features, is user-friendly software that allows anyone to perform cylinder analysis with just two days of operational training, and it is being utilized for engine analysis worldwide. In the current design and development process of internal combustion engines, there is a demand for further fuel efficiency improvements to achieve carbon neutrality, while at the same time, it is essential to reduce experimental and adaptation workloads to adapt to the new normal, necessitating a more efficient development process.

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Today's ANSYS: A new bladeless fan (Dyson)

Introducing a case study on the application of CFD to Dyson's "Dyson Air Multiplier (a new type of fan without blades)."

I would like to introduce information about how CAE and CFD are beneficial to society, along with interesting application examples, primarily based on articles from the information magazine "ADVANTAGE" published by ANSYS, Inc. and ANSYS Japan Co., Ltd. This time, I will present a CFD application case for Dyson's "Dyson Air Multiplier (a bladeless fan)." When I first saw this product in an electronics store and in commercials, I was truly amazed. The features of the bladeless fan "Dyson Air Multiplier" include: - Safety - The phenomenon of "buffeting," where airflow around an aircraft separates from the surface and creates vortices that vibrate the aircraft, does not occur - Reduced noise - By forming a high-speed air layer that draws in surrounding air, it delivers a large volume of air, creating a smooth breeze similar to a natural zephyr. This case suggests that further design efficiency could be achieved by coupling it with the multi-purpose robust design optimization support tool "modeFRONTIER" offered by IDAJ.

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Today's ANSYS: Analysis of Water Purification Treatment Using Ultraviolet Sterilization Equipment

Introduction to the analysis of water purification treatment using ultraviolet sterilization devices.

I would like to introduce information that highlights how CAE and CFD are beneficial to society, along with interesting application examples, primarily through articles from the information magazine "ADVANTAGE" published by ANSYS, Inc. and ANSYS Japan Co., Ltd. This time, I will present an analysis of water purification treatment using ultraviolet sterilization devices. ANSYS Fluent is equipped with numerous radiation models, and in this case, we will simulate using the Discrete Ordinates (DO) model and model various microorganisms with DPM (Discrete Phase Model), which is a somewhat unique example. When I first saw this case, I thought it might not fall within the realm of CFD (Computational Fluid Dynamics), but depending on how it is used, there seems to be potential for increased applications. We will incorporate the total amount of ultraviolet light (UV Dose) that bacteria receive while flowing through the ultraviolet sterilization device using a User Defined Function (UDF). In the drinking water supply that we use in our daily lives, ultraviolet irradiation devices are reportedly always used for sterilization (to kill chlorine-resistant bacteria such as Cryptosporidium). In other words, if we could improve the sterilization efficiency by even an average of 1% at the countless water purification plants across the country, it would result in a very significant effect.

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Today's ANSYS: Nebia's Innovative Showerhead

Introducing the story of Nebia's innovative showerhead development!

I would like to introduce information about how CAE and CFD are beneficial to society, including interesting application cases, primarily through articles from the information magazine "ADVANTAGE" published by ANSYS, Inc. and ANSYS Japan Co., Ltd. This time, I will share the story of Nebia's innovative showerhead development. This revolutionary showerhead boasts a 70% water-saving effect compared to conventional showerheads and was launched in Japan in 2016, so some of you may already be familiar with it. ANSYS Fluent's CFD technology was fully utilized in the development of this innovative showerhead. A fitness club owner was troubled by high water bills  ↓ They created a prototype of a fine mist spray showerhead  ↓ It was difficult to solve the problem of the spray particles being too fine (the droplet surface area was too large), causing the hot water temperature to cool down quickly  ↓ They decided to implement ANSYS Fluent  ↓ A vast parameter study was conducted, and a research project that was expected to take nine months was completed in just one month  ↓ Launched into the global market in the summer of 2016

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[Today's ANSYS] Utilized for water flow simulation (LIXIL)

We would like to introduce an interview article with Mr. Manabu Umeda and Mr. Shinichi Sagara from LIXIL Corporation!

I would like to introduce information about how CAE and CFD are useful in the world, including interesting application examples, primarily through articles from the information magazine "ADVANTAGE" published by ANSYS, Inc. and ANSYS Japan Co., Ltd. This time, we will present an interview article with Mr. Manabu Umeda and Mr. Shinichi Sagara from LIXIL Corporation, who are utilizing flow analysis of toilet products in the design and development of new products. There are various fluid analysis tools available, but the reason for choosing ANSYS Fluent is that it can simulate products such as toilets and bathtubs, which are composed of curved surfaces. One of the benefits of introducing simulation is "visualization." Since ceramic toilets can only be visually inspected up to the point where water accumulates, it is not possible to see the condition of the drainage path. With simulation, it is possible to confirm the internal flow on the drainage side, allowing for appropriate measures to be taken based on simulation results, rather than relying solely on the intuition and experience of the designers. *For more details, please download the PDF or contact us.*

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Today's ANSYS mission is 'without prototyping' (Tokyo Electron)

We would like to introduce an interview article with Mr. Kazuo Kibi from Tokyo Electron Limited!

I would like to introduce information that highlights how CAE and CFD are beneficial to society, including interesting application examples, primarily through articles from the information magazine "ADVANTAGE" published by ANSYS, Inc. and ANSYS Japan Co., Ltd. This time, we will present an interview article with Mr. Kazuo Kibi from Tokyo Electron Limited. The company holds the top share in Japan and the third largest share in the world as a semiconductor manufacturing equipment manufacturer. As a long-time user of ANSYS Fluent, the company utilizes simulation to clarify and predict phenomena occurring within their manufacturing equipment. They leverage simulation software from upstream to downstream in the design process, but now the management has assigned them a more challenging mission of "not creating prototypes." Creating prototypes requires enormous costs and time. Therefore, if they can avoid making prototypes, there is no doubt that they can achieve significant economic and time benefits. *For more details, please download the PDF or contact us.

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