アマノ List of Products and Services

From "local dust collection or overall dust collection" to "local dust collection + overall dust collection." To adapt to the changing metal processing technology and work environment, Amano has released a dust collection device for airborne oil mist. ● The product weighs only 20 kg, with an electrode mass of 5 kg. Its compact and lightweight design allows for safe suspension installation even with all-thread bolts. It enables easy installation and maintenance, fitting various equipment layouts. (*1) ● By distributing small units, the air mixing capability is enhanced, reducing stagnant points in airflow and achieving high air cleanliness. (*2) ● Adopting an electric dust collection method, it does not clog, ensuring no loss of suction power and no waste from filters. Regular electrode cleaning services are also provided by our company. ● Comprehensive expansion features. Centralized control of each device via a dedicated touch panel, operation linked with air particle monitors, and partial control for energy-saving operation are all possible. (*1) If the suspension height is 250 mm or more, the installation of "bracing materials" or "stabilizing wires (sold separately)" is required. (*2) CFD analysis was conducted in the same space. Simulations of large and small units confirmed equivalent results even with a 25% reduction in airflow.

• others
• Oil Mist Collector
• Oil Mist Dust Collector

At Amano, we handle a variety of dust collectors, both large and small, that are active in processing and manufacturing sites where dust is generated. In addition to being able to accommodate designs based on installation locations and applications, we can propose improvements based on our extensive know-how to address the challenges faced by sites using dust collectors. Currently, we are distributing a "Case Study Collection" for download. It introduces 24 examples of achieving labor-saving, energy conservation, and improved safety through the review of dust collection methods and the improvement, updating, and introduction of equipment. [Excerpt of Contents] ■ We want to collect and recover dust separately for each powder generated in various work processes. ■ We want to achieve energy savings with airflow performance exceeding delivery specifications. ■ There is a possibility of sparks entering from the hood, raising concerns about fire. ■ We want to reduce the risk of exhaust and dust leakage from the dust collector. ★ We are also presenting the product catalog for our new product, the floating oil mist dust collector 'AC-900', which pursues compactness and lightweight while maintaining high air purification capability. *All materials can be viewed immediately via "PDF Download." Please feel free to contact us with any inquiries.

• Dust collector

In manufacturing and food processing environments, daily cleaning is essential. However, due to labor shortages, it has become difficult to allocate time for cleaning, leading to issues such as increased overtime and pressure on regular working hours. Our company supports improvements in such environments through cleaning robots. We are distributing materials that showcase examples of how entrusting floor cleaning tasks to robots has led to reduced working hours, cost savings, and increased productivity. [Purpose of Robot Utilization in Case Materials] ■ We want employees to focus on their core tasks. ■ We want to address the occurrence of overtime due to cleaning. ■ We want to limit human entry to avoid the risk of foreign object contamination. We present examples of how replacing human cleaning tasks with robots has improved the working environment. *The materials can be viewed immediately via "PDF Download."

• Industrial Vacuum Cleaners

The "IXR Series" is an optimal recovery machine for manufacturing sites where fine powder collection is prone to filter clogging, especially during 24-hour continuous operation. 【Features】 ■ Less prone to clogging due to pulse jet system The filter is cleaned with an automatic pulse jet that has a high dislodging effect (using compressed air for cleaning). It can operate continuously for 24 hours to reduce clogging and maintain suction power. ■ Built-in compressor The compressed air for filter cleaning is generated by an internal compressor, eliminating the need for external connections. ■ Reduced filter load through swirling flow separation The dust-laden air drawn in swirls along the cylindrical body inside the filter section, separating larger particles that fall into the bucket. ■ Energy-saving mode It features an energy-saving function that reduces unnecessary power consumption by idling the blower when not needed. ■ Dust dispersion prevention mechanism It can operate in "discharge mode," where the blower runs at low speed during the discharge of collected powder to suppress dust dispersion when emptying the bucket.

• Other environmental equipment

No complicated operations are required at all. It connects to a dust collector and captures even the slightest dust particles. 【Features】 ■ Achieves miniaturization of simple functions ■ Seals the bulk bag discharge outlet with easy operation ■ Standard equipped with a dust collection nozzle to prevent dust scattering ■ Available with input/output ports of 300A/350A

• Other environmental equipment

Cleaning with alkaline electrolyzed water that is active in manufacturing sites. A cleaning system can be established that reduces environmental impact as a water-based cleaning agent without using surfactants.

• Other cleaning machines

Experience the operation firsthand! Plenty of tips for robot cleaning! Amano's Robot Lab has opened, where you can actually experience the lineup of robotic cleaning machines! Are you interested in robotic cleaning machines but worried about how well they operate? What if there are various obstacles? It seems difficult to operate. You can confirm these doubts by actually operating the robot! You can experience the following robot movements↓↓ ■ Autonomous driving features: Teaching, Mapping, Reverse function, Overcoming steps, Grating ■ Safety features: Glass, Steps ■ Cleaning capabilities: Ceramic tiles, Vinyl, Carpet, Simulated dirt ■ Obstacle avoidance: Mats, Security nets, Low-height obstacles, Spatial obstacles ■ Cloud experience: You can experience the robot's movements after modifying and adding to the travel route.

• Other cleaning tools

The cleaning machine with an electrolysis water unit excels in disinfection cleaning power, safety, environmental consideration (CO2 reduction), and cost reduction.

• Other cleaning tools

This document explains the "Mist Collector (Mist Removal Device)" that contributes to improving the working environment within factories. It provides an overview of the mist collector, the importance of mist countermeasures, and the characteristics of mist and collection methods, all illustrated for easy understanding. In addition to the calculation formulas for the required processing air volume when selecting models and points to consider for different environments, examples of installation on lathes, cleaning machines, machining centers, and die-casting machines are also introduced. [Contents] ■ What is a Mist Collector? ■ Why is a Mist Collector Necessary? ■ Oil-based Mist (Non-water-soluble Mist) ■ Water-soluble Mist ■ Three Dust Collection Methods and Their Features ■ Calculation Method for Processing Air Volume ■ Examples of Mist Collector Installation ■ Introduction to Filterless Mist Collectors *For more details, please refer to the PDF download. Feel free to contact us with any inquiries.

• Oil Mist Collector

The commercial robot vacuum cleaner 'RSrobo' is an automatic robot vacuum that safely navigates its surroundings by monitoring with three types of sensors. Teaching it is very simple; once you move it in the same way you would operate a regular vacuum cleaner, the robot will learn the cleaning route and autonomously navigate the memorized route for cleaning. 【Features】 ■ High dust removal power with a large 30-liter bucket (effective capacity 20 liters) ■ Easy operation with teaching and tracing method ■ Position detection with sensors. Obstacle detection ■ Compact design with a wide-area filter ■ Equipped with an automatic filter cleaning function! *Currently, we are offering free materials. You can view them immediately from "Download."

• Other cleaning machines

We would like to introduce our total security system for facilities. This includes various integrated solutions such as gate systems for pedestrians, vehicles, and bicycles/motorcycles, as well as access control systems and visitor management systems. The access control system enhances the operational environment by monitoring key points inside the building and around the perimeter with AI, providing deterrent effects along with immediate automated decision-making, alarms, and device integration. We also offer a hands-free access management and presence management system using semi-active tags. 【Do you have these concerns?】 ■ The entry procedures take too long, causing waiting traffic jams and delays in exiting. ■ Although we check against the visitor list, there are confirmation errors, raising security concerns. ■ It is cumbersome to get off the truck and complete the procedures every time. ■ Issues such as the aging of security personnel and rising labor costs are troubling. *For more details, please refer to the PDF document or feel free to contact us.

• Other security and surveillance systems

The Mist Collector "MR Series" is a product that can capture 99.9% of 5μm particles without using any filters. In addition to the forced oil mist removal utilizing exhaust pressure, the placement of collection disks after the fan and rectifying plate significantly reduces disk clogging. This enhances maintenance and energy efficiency compared to conventional models. Furthermore, with inverter control, it supports eight levels of airflow switching. By optimizing airflow in conjunction with machine tools, energy-saving operation is achieved. 【Features】 ■ An after-filter capable of capturing 0.3μm particles is also available (optional) ■ The structure does not accumulate oil inside the device, ensuring stable performance over a long period ■ Access to the collection disk is easy by removing just one part, facilitating maintenance ■ No liquid seal is required for the drain hose, reducing management effort ★ We are distributing materials summarizing various cases, including examples of improved energy-saving effects with this product. Please check "PDF Download" for more information.

• Oil Mist Collector

The "HAPiiBOT" is a cleaning robot that utilizes AI technology for self-positioning and image segmentation, allowing it to accurately recognize and avoid surrounding people and obstacles while performing cleaning tasks. It can recognize floor mats and security nets, and can clean as close as 150mm to walls. With its compact body that allows for maneuverability, it can also handle cleaning in narrow passages. With simple operability, the setting of the travel route can be chosen from two methods: the "Teaching Method," which cleans along a route previously traveled by manual pushing, and the "Mapping Method," which cleans the entire inner area of the perimeter traveled by manual pushing. 【Features】 ■ Accurately detects people and objects to prevent contact accidents ■ Can perform continuous cleaning for 2 hours without refueling, making it suitable for nighttime cleaning ■ By using the cloud management system "AMANO Robot Cloud," it can manage the operating status of multiple units and set travel routes remotely ■ Rental packages are also available *For more details, please refer to the PDF document or feel free to contact us.

• Other cleaning machines

This is a filterless mist collector that has evolved through four advancements thanks to the adoption of a new mechanism. It has become more energy-efficient and user-friendly compared to conventional models. 【Features】 ■ Evolution of Energy Efficiency By utilizing inverter control (with an 8-stage airflow switching function), optimal airflow operation is achieved. This energy-saving effect also contributes to CO2 reduction. *Inverter-compatible models: MR-10/15/25 ■ Evolution of Performance Longevity *Based on our test results The adoption of a self-draining system (positive pressure oil discharge) reduces clogging of the collection disk. The collection disk is positioned after the fan and rectifier plate, suppressing clogging that can cause a decrease in suction airflow. ■ Evolution of Maintenance Accessibility and removal of the collection disk have improved, reducing the burden of maintenance tasks. A structure that allows for safer maintenance in a shorter time has been adopted, resulting in approximately a 60% reduction in disk removal time based on our actual measurements compared to conventional models. ■ Evolution of Global Compliance Standard compliance with the safety performance standard "CE Mark" established by the EU. It also complies with TSCA PBT5 substance regulations (U.S. Environmental Protection Agency's hazardous substance regulation) and RoHS regulations. The adoption of PM motors means it is exempt from overseas low-pressure motor high-efficiency regulations (with some exceptions).

• Oil Mist Collector

Our company, which specializes in total engineering for "pneumatic conveying systems for powders and granules," is currently offering a presentation material that summarizes information about pneumatic conveying systems. The material includes basic knowledge such as the characteristics of pneumatic conveying, differences in the internal movement state of the pipeline based on conveying speed, and an overview of low-pressure suction, low-pressure pressure, and high-pressure pressure systems. Additionally, we introduce examples of system configurations for chemical manufacturing plants, pharmaceutical manufacturing plants, and cement batch plants. [Contents (excerpt)] ■ Characteristics of pneumatic conveying ■ Types of pneumatic conveying equipment ■ Internal movement states of powders and granules ■ Features of each conveying method *For more details, please refer to the material. Feel free to contact us with any inquiries.

• Other machine elements

The robot floor cleaning machine 'EGrobo' is a product that can achieve automation of floor cleaning by recognizing its position and direction in three-dimensional space, while advancing and avoiding obstacles. Teaching is easy; you only need to move it once in the same way you would operate a floor cleaning machine. The robot learns the cleaning route, allowing for smooth autonomous operation. Even if it gets too close to a wall, it can avoid contact by making corrections during operation. Using alkaline electrolyzed water for cleaning reduces environmental impact and contributes to the achievement of the SDGs. 【Features】 ■ Capable of cleaning large areas at a high efficiency of 1950m2/h (theoretical value) ■ Equipped with various sensors for preventing falls and contact ■ Includes a CCD camera to record any potential troubles ■ Features an LED light that allows for position confirmation even in the dark ■ The robot's status is announced via voice *We are currently offering materials that include product features and case studies. You can view them immediately from "Download."

• Other cleaning machines

Our company offers a wide range of dust collectors that are active in various manufacturing environments. We have a rich lineup of dust collectors that are effective in pharmaceutical and food factories. This time, we have prepared a document that includes points to consider when selecting products for different usage scenarios, along with our products that meet the specified conditions. [Selection points for the following four scenarios are included] ■ Dust control measures for weighing raw materials ■ Dust control measures for loading operations ■ Dust control measures for dust generated from conveyors during product transport ■ Dust control measures for dust generated during filling and packaging processes *Please view the document from the "Download" section.

• Dust collector

To make daily life comfortable, it is very important to keep our surroundings clean. In particular, in recent years, due to the impact of the coronavirus, awareness of hygiene has increased, and many people are putting more effort into measures against bacteria and viruses. Against this backdrop, the variety of products for combating bacteria and viruses has significantly increased, and the expressions used on these products, such as "disinfection" and "sterilization," are diverse. Many people may find it difficult to understand the differences between these terms. Therefore, in this column, we will explain in detail the differences and correct meanings of expressions such as "disinfection" and "sterilization." Please understand the differences and meanings correctly, and use this knowledge to create a clean and safe living environment. [Overview] - Public perception of disinfection and sterilization - What is disinfection? - What is sterilization? - What is antibacterial? - What is asepsis? *For detailed content of the column, please refer to the related links. For more information, feel free to contact us.

• Other safety and hygiene products

The "Commercial Air Purifier Rental Pack" is a service that allows you to use a commercial air purifier that captures over 99.9% of particles as small as 0.1μm and suppresses viruses by 99.996% using deep ultraviolet UV-C lamps, all for a fixed fee. With an installation cost of 0 yen, you can use the service with peace of mind as it includes regular electrode cleaning by specialized staff and property insurance. Unlike finance leases, this service allows for early termination, and since it can be implemented within the expense budget, there is no need for asset accounting, which is an additional benefit. (Early termination is subject to various conditions. The accounting category depends on the customer's accounting standards.) 【Features】 ■ You can use a brand new commercial air purifier "Amatsukaze" with an installation cost of 0 yen. ■ Maintenance by specialized staff, including regular electrode cleaning (once a year), to maintain functionality. ■ Recommended for companies where budget approvals for equipment are not possible, and leasing is not permitted. *For more details, please refer to the materials. Feel free to contact us with any inquiries.

• Air purifiers

The "Amatsukaze Rental Pack" is a service that allows you to use a brand new commercial air purifier for a fixed monthly fee. The usage period is 60 months. The fixed fee includes the Amatsukaze unit, cleaning service, and property insurance. You can choose the air purifier unit from two models of "Amatsukaze." In addition to the reliable regular electrode cleaning service, the comprehensive property insurance provides peace of mind in case of accidental incidents that are not covered by maintenance services. 【Benefits】 ■ Includes reliable regular electrode cleaning service and property insurance, helping to control unexpected costs. ■ Unlike finance leases, early termination is possible (subject to various conditions). ■ Initial setup costs can be reduced, and it is offered as a monthly package that includes regular cleaning services. ■ Can be implemented as an expense budget rather than an investment budget, eliminating the need for asset accounting. *For more details, please refer to the PDF document or feel free to contact us.

• Air purifiers

There was a challenge of wanting to discharge and dispose of the collected powder from the dust collector without scattering it. Therefore, by using a non-contact discharge system (liner pack), we can prevent powder scattering and exposure during the discharge process. This also helps to prevent spills on the floor and scattering during disposal. As a result, the discharge operation has become possible with simple procedures and operations. 【Case Study】 <Problems> ■ Since the dust collector is a standalone bucket, operators directly touch the powder during discharge, leading to exposure due to scattering. ■ Spills occur during discharge, necessitating cleaning of the floor. ■ Protective clothing and equipment are essential during discharge and disposal. <Benefits> ■ Discharge operations can be performed with simple procedures and operations. *For more details, please refer to the PDF document or feel free to contact us.

• Dust collector

There was a challenge of wanting to eliminate wasted electricity because all hoods are being suctioned without overlapping operations. Therefore, we determined the suction points that can be linked with the hood 'open' and verified the energy-saving effects from the fan performance characteristics based on the correlation between the number of simultaneous suction and the required airflow. From a cost-effectiveness perspective, we considered specific implementation if it was an effective measure. As a result, we were able to reduce unnecessary power loss, and it also became possible to further enhance energy-saving effects by considering combinations with inverters, in addition to damper control. [Case Study] <Problems> ■ The 'open-close' operation of the airflow control damper is manual, leading to it being used in the 'open' position even when the hood is not in use. ■ Since all dampers are in the 'open' position, the required airflow increases, resulting in significant electricity waste. <Benefits> ■ Reduction of unnecessary power loss. ■ It is also possible to further enhance energy-saving effects by considering combinations with inverters, in addition to damper control. *For more details, please refer to the PDF document or feel free to contact us.

• Dust collector

There were challenges such as "the bridging phenomenon occurring due to the properties of the powder, making discharge difficult." Therefore, we fluidized the powder using Amano's Flow-All Bin to resolve the discharge issues. By instantaneously releasing the compressed air (0.1 to 0.3 MPa) accumulated in the air receiver through a diaphragm valve, air is injected radially around, effectively breaking the bridges. As a result, this method is effective for powders that are difficult to discharge with knockers or vibrators, and it has become possible to address the issue with compressed air and simple electrical control. 【Case Study】 <Problems> ■ Difficulty in discharging powder ■ Unable to discharge even after hammering the exterior <Benefits> ■ Effective for powders that are difficult to discharge with knockers or vibrators ■ Solutions can be implemented with compressed air and simple electrical control *For more details, please refer to the PDF document or feel free to contact us.

• Dust collector

Due to the layout of the ducts, it is often the case that the intended airflow for each hood is not achieved, leading to the issue of "not having the appropriate airflow for each hood." To address this, airflow dampers were installed for each hood. By installing airflow adjustment dampers, it is possible to adjust to the intended airflow. As a result, stable operation was achieved by adjusting the excess or deficiency of hood airflow. 【Case Study】 <Problems> ■ Local exhaust systems were introduced, but while the overall fan airflow is sufficient, the airflow for each hood does not match the intended airflow. ■ When the dust collector's filter becomes clogged, it is not possible to adjust the airflow on the hood side, resulting in reduced suction power. <Benefits> ■ Stable operation through adjustment of excess or deficiency in hood airflow. *For more details, please refer to the PDF document or feel free to contact us.

• Dust collector

There was a challenge of wanting to prevent the risk of exhaust leakage from the dust collector due to the circumstances around the factory. Therefore, a line filter compatible with medium performance to HEPA to ULPA was installed after the dust collector filter. As a result, the risk of dust leakage was minimized, and it became relatively easy to retrofit. 【Case Study】 <Problems> ■ If there are holes or damage in the dust collector filter, dust can scatter from the exhaust. ■ With the fine particle size of the handled dust, there are concerns about potential exhaust leakage. ■ Dust leakage can cause damage to the fan and reduce its performance. <Benefits> ■ The risk of dust leakage can be minimized. ■ Retrofitting is relatively easy. *For more details, please refer to the PDF document or feel free to contact us.

• Dust collector

There was an issue where "frequent stoppages of the dust collector were caused by dirt on the electrodes." To address this, regular cleaning of the electrodes was implemented before errors occurred. By regularly replacing and cleaning the electrodes, we maintain collection efficiency and processing quality, while reducing the risk of environmental deterioration. As a result, we were able to ensure the stable operation of the electric dust collector and reduce the risk of exhaust leaks. 【Case Study】 <Problems> ■ Abnormal discharges caused by dirt on the electrodes led to decreased collection efficiency, resulting in frequent stoppages of the dust collector. ■ Due to the high frequency of stoppages, the processing quality of the relevant machine tools has deteriorated. ■ Mist leaks have caused a deterioration of the factory environment. <Benefits> ■ Continued stable operation of the electric dust collector. ■ Reduced risk of exhaust leaks. *For more details, please refer to the PDF document or feel free to contact us.

• Dust collector

There was a challenge of wanting to easily collect concentrated waste from industrial vacuum cleaners at hand. Therefore, we implemented simple separation and collection near the cleaning attachment. By installing a pre-tank before the vacuum cleaner body to perform primary separation and collection, we reduced the load on the vacuum cleaner body and also mitigated the risk of duct accumulation. As a result, retrofitting became easier, and contamination prevention was achieved. 【Issues】 ■ We want to collect waste close to the suction point. ■ The amount collected into the main unit is large, and we want to reduce the amount of waste powder. ■ Due to concentrated collection at one point, the filter load on the vacuum cleaner body is high, leading to quick clogging. ■ When the cleaning areas are spread across multiple locations, the collected materials tend to mix. *For more details, please refer to the PDF document or feel free to contact us.

• Dust collector

There were issues such as "decreased suction efficiency due to changes in dust generation points and the need for improvements in the working environment." To address this, we adopted a swing arm (flexible hood) to eliminate suction problems. As a result, while a fixed hood necessitates an increase in processing airflow, with the swing arm's range of motion, there is no need for changes in capacity, allowing us to maintain suction efficiency and achieve labor-saving and improved work efficiency. 【Case Study】 <Problems> ■ With a fixed hood, dust at a distance from the hood cannot be collected effectively. <Benefits> ■ Within the range of motion of the swing arm, there is no need for changes in capacity, allowing for the maintenance of suction efficiency. ■ Labor-saving and improved work efficiency. *For more details, please refer to the PDF document or feel free to contact us.

• Dust collector

There was an issue with "slow airflow inside the duct, leading to dust accumulation in the duct." As a solution, we changed the duct diameter to optimize the airflow within the duct. The duct shape was revised to avoid sharp bends and cross-sectional shapes, ensuring that the pressure loss (resistance) in the duct section did not become excessively large. As a result, we resolved the static pressure deficiency of the selected fan and achieved a reduction in maintenance frequency. 【Case Study】 <Problems> ■ Decreased dust collection airflow due to pipe blockage ■ Damage and falling due to increased pipe weight from dust accumulation in the duct <Benefits> ■ Prevention of damage accidents caused by dust accumulation in the duct ■ Resolution of static pressure deficiency of the selected fan ■ Stabilization of dust collection airflow ■ Reduction in maintenance frequency *For more details, please refer to the PDF document or feel free to contact us.

• Dust collector

In the process of collecting foundry waste materials, there was a challenge of wanting to control the operation of the dust collector through vehicle detection. Therefore, we controlled the dust collector using an underground embedded loop coil for vehicle detection. This prevents false detection when vehicles pass by and avoids the risk of physical damage to the sensors. As a result, by utilizing the loop coils used in the Amano parking system, we achieved improved maintainability and smooth parts supply. 【Issues】 ■ We want to detect the position of forklifts to change the dust collection location and open and close doors. ■ The use of sensors such as photoelectric tubes and infrared sensors poses a risk of damage due to contact when forklifts pass. ■ The site has a lot of dust, leading to frequent false detections caused by dirt adhering to the sensors. *For more details, please refer to the PDF document or feel free to contact us.

• Dust collector

There was a challenge of "difficulty in conducting regular self-inspections due to insufficient man-hours, even though it is understood to be necessary." Therefore, we outsourced the regular self-inspections for proper implementation. For large systems that require multiple inspection days and man-hours, we utilized long holidays for the inspections. As a result, by considering planned implementation throughout the year, we were able to diversify costs and reduce compliance risks. 【Case Study】 <Problems> ■ Due to the use of multiple large machines subject to regular self-inspections under dust regulations, specialized regulations, and organic regulations, the inspection process takes a considerable amount of time. ■ As these are ancillary facilities, it is not possible to allocate man-hours for inspections even on holidays. <Benefits> ■ Regular self-inspections can be conducted without disrupting equipment operation days. ■ By considering planned implementation throughout the year, cost diversification is also possible. ■ Reduction of compliance risks (measures against labor standards supervision). *For more details, please refer to the PDF document or feel free to contact us.

• Dust collector

There was a challenge of wanting to install a dust collector for explosive dust indoors, and issues with the explosion vent included flames escaping outside the unit during an explosion. As a countermeasure for when the dust collector is stopped, a "rupture disk" was adopted, and for flame protection during an explosion, an "explosion suppression vent" was implemented. As a result, by suppressing the release of flames through heat absorption and collision when passing through the suppression vent, the blast wave and temperature rise were mitigated, reducing damage to the surrounding area. 【Case Study】 <Problems with the explosion vent> ■ Flames escape outside the unit along with the blast wave during an explosion. ■ When the dust collector is stopped and the filter is cleaned, the vent cover may open, leading to the possibility of dust leakage. ■ The vent type is installed outdoors due to explosion risk. <Benefits> ■ Prevention of dust dispersion from the vent during stoppage. ■ Mitigation and reduction of blast waves and fires for the vent type. *For more details, please refer to the PDF document or feel free to contact us.

• Dust collector

There was an issue with "increased dust levels at the source and high load on the dust collector." To address this, a pre-treatment cyclone for primary separation was installed. The appropriate cyclone size was selected based on the dust collection performance. As a result, we were able to efficiently break down dust using a unique swirling flow method. 【Case Study】 <Problems> ■ Emission troubles due to increased dust levels (dust residue inside the machine and dust scattering during discharge) ■ Poor filter cleaning due to increased dust levels <Benefits> ■ Can be introduced with lower pressure loss than conventional cyclones ■ Collection method can be selected as bucket type or dust pack type according to the amount of dust being collected *For more details, please refer to the PDF document or feel free to contact us.

• Dust collector

When using a damper, adjusting the airflow when changing the opening size is difficult, and there was a challenge of whether the airflow could be variable with the hood itself. Therefore, we adopted the "SK Hood," which allows for adjusting the size of the opening while checking the suction conditions of the hood. This made the work and suction visible. As a result, we were able to adjust the appropriate airflow with a hood that has an opening and closing function. 【Case Study】 <Problem> ■ It is difficult to adjust the airflow when changing the opening size when using a damper. <Advantages> ■ The main body is transparent, allowing for visual confirmation. ■ Lightweight and clean. *For more details, please refer to the PDF document or feel free to contact us.

• Dust collector

There was an issue of "exhaust leakage from the mist collector due to high concentration and inhalation of oily mist." As a solution, we implemented exhaust leakage countermeasures by installing an after-filter. When the mist concentration was high, we selected an appropriate after-filter. As a result, this led to an improvement in the factory environment due to the reduction of blow leakage. 【Case Study】 <Problem> ■ Mist leakage occurred from the mist collector exhaust due to high inlet concentration. <Benefits> ■ Improvement in the factory environment due to reduced blow leakage. ■ Easy installation as it is an optional product. *For more details, please refer to the PDF document or feel free to contact us.

• Dust collector

There was a challenge where "the filter's clogging detection function is absent, making it impossible to identify performance degradation." Therefore, we managed the appropriate clogging values of the filter using a differential pressure gauge. Equipment that was faulty or damaged was repaired or replaced with new ones. As a result, we were able to accurately understand performance degradation through the differential pressure gauge and switch, allowing us to determine the timing for filter replacement. 【Case Study】 <Problems> ■ Unable to grasp the clogging state of the filter, making it difficult to identify the cause of performance degradation ■ Absence of a differential pressure gauge, or issues due to malfunction or damage <Benefits> ■ Understanding the timing for filter replacement through differential pressure management ■ Possible to install even as an add-on ■ Remote monitoring possible in combination with a differential pressure switch *For more details, please refer to the PDF document or feel free to contact us.

• Dust collector

There was a challenge of wanting to eliminate the risk of dust leakage from the dust collector's exhaust. In response, we calculated the predicted values during exhaust leakage by comparing exhaust concentration measurement values with relative values from the dust monitor. We implemented concentration display using a touch panel and recorded and saved the data obtained from the dust monitor. As a result, we were able to achieve alarm output segmentation through sequencer control and enable external transfer and recording of the acquired data, leading to a reduction in the risk of dust collector exhaust leakage. 【Case Study】 <Problems> ■ Complaints from nearby residents due to exhaust leakage from the outdoor dust collector ■ Desire to detect signs of dust collector exhaust leakage in advance <Benefits> ■ Reduction of dust collector exhaust leakage risk ■ Possible segmentation of alarm output through sequencer control ■ Capability for external transfer and recording of acquired data *For more details, please refer to the PDF document or feel free to contact us.

• Dust collector

There was a concern that sparks could enter from the hood due to sparks generated at the dust emission point, raising worries about dust collector fires. To address this, a centrifugal pre-dust box was added to the dust collection duct to reduce the risk of spark intrusion. (This does not guarantee 100% fire prevention.) Additionally, implementing features such as baffles on the hood side to prevent direct suction of sparks is effective. 【Solution Example】 <Problem> ■ Sparks are generated at the dust emission point and are being directly sucked in. <Benefits> ■ Since it can be retrofitted, it can accommodate changes in processing that may generate sparks. ■ Limits spark intrusion and reduces fire risk. *For more details, please refer to the PDF document or feel free to contact us.

• Dust collector

There was a challenge of wanting to consolidate the collected dust from multiple dust collectors into one location. Therefore, we checked the dust collection period and the amount collected. We modified the bucket to be able to suction dust and added an automatic switching valve to enable automatic collection. As a result, we were able to consolidate the dust discharge section into one location and successfully achieved labor and effort reduction through automatic collection. 【Case Study】 <Problems> ■ Reduction of dust collection work for dust collectors ■ Dust scattering during bucket removal <Benefits> ■ Consolidated dust discharge section for collection in one location ■ Labor and effort reduction through automatic collection *For more details, please refer to the PDF document or feel free to contact us.

• Dust collector

There was a challenge to achieve energy savings with airflow performance exceeding the delivery specifications, and a request was made to consider a specification that increases the usage point airflow by approximately 23%. In response, we changed the existing turbo fan to an airfoil fan and simultaneously reviewed the usage points. As a result, we were able to reduce shaft power through improved fan efficiency, successfully lowering power consumption due to energy savings. 【Case Study】 <Requested Specifications> ■ We would like to consider a specification that increases the usage point airflow by approximately 23% (without operational issues even with static pressure drop). <Benefits> ■ Reduction in power consumption due to energy savings. ■ Energy savings even when used at the current airflow. *For more details, please refer to the PDF document or feel free to contact us.

• Dust collector

There was an issue where "the PULL hood could not be installed near the source due to installation conditions, resulting in a large airflow." Therefore, we considered the design of the PULL hood to match the shape of the PUSH fan. This achieved improved dust collection efficiency and energy savings through the auxiliary airflow generated by the PUSH hood. Since the controlled airflow can be reduced, it allows for a smaller hood airflow and dust collector. Additionally, if the position of the PULL hood cannot be changed, a PUSH-PULL type ventilation system is effective. 【Case Study】 <Problems> ■ The distance to the capture point changes with the size of the workpiece. ■ As the distance increases, the suction efficiency decreases, leading to a reduction in collection efficiency. <Benefits> ■ The controlled airflow can be reduced, allowing for a smaller hood airflow and dust collector (Supplementary face airflow: 0.2 m/s or more). *For more details, please refer to the PDF document or feel free to contact us.

• Dust collector

There were issues with the external hood's suction power being weak (insufficient airflow control), making it difficult to bring the hood closer to the dust generation point, which affected work and resulted in an inability to fully capture the generated dust. Therefore, we checked the state of the airflow from the hood and the wind speed at the dust generation point. We added a flange to the opening of the hood. As a result, we controlled the necessary airflow through improvements to the hood, enhancing its suction capability. Additionally, due to the flange effect, we were able to capture dust more efficiently, increasing the hood's suction efficiency by 25%. 【Case Study】 <Problems> ■ The dust generation point is too far away, and the external hood cannot fully capture the generated dust. ■ It is difficult to bring the hood closer to the dust generation point as it affects work. <Benefits> ■ The necessary airflow can be efficiently reduced. ■ Improvements are very easy to implement. *For more details, please refer to the PDF document or feel free to contact us.

• Dust collector

There was a challenge of "not being able to determine the operating hours, resulting in unnecessary power consumption during 24-hour operation, and wanting to achieve energy-saving operation." In response, we added an automatic damper to monitor the operating locations. We installed a new inverter panel and implemented necessary airflow control operation with multi-stage speed variation. When the hood is not in use, we achieved energy-saving operation at the minimum frequency. 【Case Study】 <Problems> ■ The necessary airflow could not be determined due to manual damper switching for each operation. ■ Continuous operation for 24 hours was occurring. <Benefits> ■ Automation of the damper controls the fan operation stop. ■ Achieved energy-saving operation at the minimum frequency when the hood is not in use. *For more details, please refer to the PDF document or feel free to contact us.

• Dust collector

There was a challenge of wanting to collect dust separately for each powder generated in the work processes. Therefore, we changed from centralized dust collection to individual dust collection (one machine - one collector). We established a separate individual dust collection plan by distinguishing between areas where line changes are possible and those where they are not. By implementing individual dust collection, the airflow velocity within the ducts became consistent, making it less likely for dust to accumulate inside the ducts. If you want to reuse materials at each process, prevent cross-contamination, or improve air conditioning efficiency, reconsidering the individual dust collection method is effective. 【Benefits】 ■ Easier duct planning (prevention of dust accumulation) ■ Improved air conditioning efficiency (dust collectors capable of outdoor exhaust) ■ Suppression of cross-contamination ■ Risk diversification (single-use dust collection) ■ Reduced equipment costs and easy expansion *For more details, please refer to the PDF materials or feel free to contact us.

• Dust collector

We propose Amano's "Infection Control Solutions" for the new normal facility hygiene management. Our lineup includes the commercial air purifier "Amatsukaze," which captures airborne viruses and suppresses them with deep ultraviolet (UV-C) irradiation, as well as the robot floor cleaning machine "EGrobo" and the disinfectant water generation device "α-LightPro." We are currently running a "Quote Benefit Campaign" until the end of December 2021, where we offer one free benefit of your choice to those who request a quote. For more details, please refer to the PDF download below. 【Lineup】 ■ Space Disinfection: Commercial Air Purifier "Amatsukaze" ■ Floor Cleaning and Disinfection: Robot Floor Cleaning Machine "EGrobo" ■ Item Disinfection: Disinfectant Water Generation Device "α-LightPro" *For more details, please refer to the PDF document or feel free to contact us.

• Air purifiers