ラボ Product Lineup

<Pressure and Vacuum Tank> - Since we design and assemble in-house, we can accommodate requests as needed. - Equipment: Precision regulator, digital pressure gauge, safety relief valve - Includes consumables such as connection parts and hoses - Options: Stirrer, flow meter <Heat Lamination> - Custom design allows for additional effective width, unwind, and rewind - Heating roll temperature: 100-200°C *Optional: Temperature increase available.

• Stainless steel utensils and containers

- Achieves the same running performance as a medium-sized coater: Tension control adopted - Coating width: 300 to 600 mm - Achieves stable running performance without lateral steps even at low speeds of less than 1 m/min - Capable of material development to creating coating roll samples for customers, also supports small-scale production - Our diverse options can accommodate customer equipment safety specifications.

• Coater

- Not only for internal evaluation of material selection, but also capable of handling widths up to 600 mm. - Unlike research and development, our company offers a variety of options. * Coating heads, up to 3 types can be selected, surface treatment devices, automatic tension control for unwinding and rewinding. - Dryer length: 2 to 10 m, drying temperature: 60 to 180°C. - Uniform coating surface without horizontal steps using servo motors. - Safety specifications: Can accommodate customer equipment safety specifications as well.

• Coater

- Creation of material selection samples for research and development, and internal evaluation samples - Very compact size, 2 meters in total length, suitable for laboratory installation - By selecting two types of coating heads, it can accommodate from thin films to thick films *Optional: gravure head - Coating and drying in RtoR can be performed continuously, allowing for the consideration of production preliminary conditions. - Focused functionality with full cover at a low price: starting from 20 million yen - Safety specifications include door sensor interlocks, with other adaptations possible.

• Coater

- RtoR coater that can be installed in laboratories and experimental rooms - Uniformity of coating layer thickness different from hand-coated samples, flatness of the coated surface - Installation size: 1.2m x 1.1m, can be placed next to a table - Focused functionality to achieve a low price, standard: starting from 10 million yen - As it is RtoR, drying conditions are designed with production in mind. - Environment: If connected to exhaust equipment, it can go directly into the drying oven after coating, significantly reducing solvent odors in the room.

• Coater

- Purpose: Coater for single sheets and sheets used in laboratories - Substrate size: 300mm x 400mm, coating size: 280mm width x 350mm - Coating head: Standard: applicator, Options: vertical die, wire bar - Mobility: Speed: 0.3 to 1.6 m/min, inverter control - Coating performance: Achieves a uniform and flat coated surface, high reproducibility. - Options: Two types of coating heads, safety features: cover, door interlock, etc.

• Painting Machine

Our company provides services such as thin film coating, prototype heat treatment, slurry and paint formulation of powder materials, contract manufacturing and processing, and contract development. We propose the development of high-temperature heat treatment furnaces that provide a consistent finish from thick film application of new functional materials to hot air drying and roll processing, as well as contract development and prototype services that allow testing with minimal paint quantities. ★ We are currently offering free access to our "Company Equipment and Prototype Case Materials" ★ 【Here are some of the services we offer】 - Slurrying of ceramic powders and prototype coating on substrates (metal foils) - Coating and sheet formation of ceramic dispersion liquids - Coating polymer dispersion liquids onto porous films - Coating cellulose nanofiber dispersion liquids and sheet formation 【Notice】 ■ As of October 2017, "Lab Corporation Omura Process Research Institute" and "Kouei Seiki Co., Ltd. Omura Research Institute" will be integrated. ■ As of February 13, 2018, "Lab Corporation Ayase Research Institute" will relocate to a new factory building. *For more details, please refer to the PDF materials or feel free to contact us.

• others

The "molding release film" is a silicone-based and fluorine-based film used to separate resin from molds by being inserted between them. We offer films tailored to various applications and specifications, including release films for decorative molding transfer foils and dry film resist peeling. We also have a "matte release film" that eliminates gloss from the transfer surface and provides a matte finish. The surface texture is available in both "fine" and "coarse" options. 【Applications of Molding Release Film】 ■ Release film for resin molded products ■ For molding ceramics green sheets ■ For silicone resin sheets (fluorine-based) *For more details, please download the catalog or contact us.

• Other consumables

The "molding release film" is a film that has undergone a release treatment on polyester film. It can be used for decorative molding transfer foils, release films for resin molded products, and silicone resin sheets. We offer a variety of types tailored to different applications and specifications, and we can accommodate small orders and some functional adjustments such as release force. ■ General release films cannot be coated. ■ I want to use a release film made with a specified film. If you have such concerns or requests, please feel free to consult us. 【Product Lineup】 ◎ Silicone-based ■ "B-10": High wettability, difficult to repel inks, etc. (Release feel: Medium) ■ "B-50": Lighter release than "B-10" (Release feel: Medium) ■ "B2-10": Heavier release type than "B-10" and "B-50" (Release feel: Heavy) ◎ Fluorine-based ■ "M-25": Fluorine-based, difficult to repel magic ink (Release feel: Heavy) ■ "F35-10": Strong solvent resistance, lighter release than others (Release feel: Light to Medium) *For more details, please download the catalog or contact us.

• Other polymer materials

The "UVS-700" is a state-of-the-art multipurpose test coater equipped with three types of coating heads: the latest "micro gravure head" optimized for thin films, the "slot die head" compatible with both thin and thick films, and the versatile "knife head," allowing for a wide range of coating applications. Additionally, the "CAG-750," which can perform simultaneous coating on both sides, is also part of the lineup. 【Features】 ◎ Multipurpose Test Coater "UVS-700" 　■ Compatible with thin to thick films 　■ Wet lamination capability 　■ Three UV irradiation units permanently installed ◎ Marketing Test Coater "CAG-750" 　■ Capable of testing thick film coatings 　■ High-temperature drying with high efficiency 　■ Supports coatings that allow paint to penetrate like non-woven fabric *For more details, please download the catalog or contact us.

• others

The 'UVS-700', enhanced with "UV irradiation functionality," is the latest model of a test coater that can be used for various purposes, from "development testing" to "user sample testing." It is equipped with three types of coating heads, allowing it to be used with coating liquids of any viscosity, from thin films to thick films. It has become possible to conduct even higher precision tests and produce prototypes than before. ★Currently, we are offering technical documentation for free★ We provide detailed explanations of the coatings for each of the three types of heads. 【Features】 ■ Maximum coating width is 700mm ■ Three types of coating heads available for selection! 　　1＞ Micro gravure head with proven results for thin films (latest specifications) 　　2＞ Slot die head that can handle from thin to thick films 　　3＞ Versatile knife head ■ Wet lamination is also possible ■ Three UV irradiation units are permanently installed 　　The first UV irradiation unit is dedicated UV right after wet lamination 　　The second UV unit can perform nitrogen purging with a maximum output of 240W 　　The third UV irradiation unit has a maximum output of 120W *For more details, please download the catalog or contact us.

• others

The "UVS-700," enhanced with "UV irradiation functionality," is the latest model of a test coater that can be used for various purposes, from "development testing" to "user sample testing." It is equipped with three types of coating heads, making it usable for coatings of any viscosity, from thin films to thick films. It has achieved even higher precision in testing and prototype production compared to previous models. 【Features】 ■ Maximum coating width: 700mm ■ Three types of coating heads available! 　　1＞ Micro gravure head with proven results for thin films (latest specification) 　　2＞ Slot die head capable of handling both thin and thick films 　　3＞ Versatile knife head ■ Wet lamination is also possible ■ Three UV irradiation units are permanently installed 　　The first UV irradiation unit is dedicated UV immediately after wet lamination 　　The second UV unit can perform nitrogen purging with a maximum output of 240W 　　The third UV irradiation unit has a maximum output of 120W

• others

This is a coating machine that allows for sample prototyping with a small amount of paint and substrate for development purposes.

• others

Mass production tests can be conducted, and coating is possible using micro gravure and slot die for small-scale production.

• others

With 1 to 2 liters of paint, coating is possible, making it an efficient test coater.

• others

It is a coating machine (micro gravure, slot die) capable of double-sided coating and suitable for both prototype and mass production from thin films to thick films. Additionally, it is equipped with an upper slot die that can transport while maintaining a horizontal position after coating, a 10m horizontal drying oven, and an effective far-infrared heater for thick film drying.

• others

It is equipped with three types of coating heads, allowing for various coating tests to be conducted.

• others

Knife coating is a method of coating using a metal plate referred to as a knife.

• others

The slot die method is a technique for coating a substrate by extruding the coating liquid from the die head.

• others

The micro gravure method is a coating technique that uses small-diameter gravure rolls.

• others

The corresponding substrate types include various materials such as olefin-based films and metal foils.

• others

Similar to the Ayase Research Institute NCR-230, this coater is dedicated to development and allows for sample prototyping with a small amount of coating solution and sheets.

• Coater