フロンティアシステム List of Products and Services

We contribute to solving customer problems with stable high performance and the completeness of a total system. It is ideal for visual inspection of electrode sheets for secondary batteries. Additionally, we propose highly customizable options with scalability and flexibility according to customer applications. We promise stable operation and support over the long term. 【Equipped with comprehensive features】 ● Equipped with a high-function, high-performance image processing unit ● Robust hardware that withstands 24/7 operation ● Exhibits astonishing processing speed with parallel processing capability ● Equipped with a large wide-type display for inspection screen display ● Intuitive operation made possible with a touch panel ● Real-time display of defect detection images ● Display of defect location information on a map ● Capability to print inspection data in three different patterns

• Defect Inspection Equipment
• Visual Inspection Equipment
• Image Processing Equipment

By combining our independently developed image processing board, highly reliable image processing software, and high-sensitivity, high-speed color line sensor camera, we achieve high-speed and high-precision color inspection. This is optimal for inspecting films, sheets, non-woven fabrics, paper, metals, and more. Additionally, we offer highly customizable solutions tailored to your specific needs. We promise stable operation and support over the long term. 【Equipped with Comprehensive Features】 ● Utilizes a high-sensitivity, high-speed line sensor camera ● Equipped with an independently developed image processing board ● Achieves high-speed color processing through hardware ● Features a large display ● Displays defect detection images in real-time ● Lists defect information ● Shows defect location information on a map ● Offers optional defect image analysis software ● Capable of printing inspection data in three different patterns ● Selects LED lighting for line sensors according to inspection content

• Defect Inspection Equipment
• Visual Inspection Equipment
• Image Processing Equipment

The inspection system, which includes cameras, lighting, and image processing devices, is integrated yet independent, making it easy to move and install in any location. It is ideal for production sites that conduct inspections both inline and offline, as well as for sites with multiple production lines that operate and stop repeatedly. Additionally, since there is no need for construction to install cameras and lighting on existing equipment, the initial costs can be reduced. It is perfect for inspecting plain surface defects on films, sheets, non-woven fabrics, and paper. We propose highly customizable solutions with scalability and flexibility according to your needs. We promise stable operation and support over the long term. 【Equipped with Comprehensive Functions】 ● Proposals available in two types: PC-based and image processing device ● Line sensor cameras available in 2K, 4K, and 8K ● Intuitive operation enabled by the use of a touch panel ● Real-time defect detection status displayed on the screen ● Defect location information displayed on a map ● Inspection data can be printed in three different patterns ● Capable of handling product widths up to 400mm

• Defect Inspection Equipment
• Visual Inspection Equipment
• Image Processing Equipment

This is an inline 2D/3D compatible appearance inspection system equipped with KEYENCE's ultra-high-definition inline profile measurement device, the LJ-X8000 series. It supports both 2D and 3D measurement and inspection, achieving high-precision and stable inspections for all types of workpieces. From 2D measurements of height, width, steps, wrinkles, and undulations to 3D shape recognition such as volume measurement, as well as stable inspections of appearance defects like unevenness, scratches, dirt, and chips, it ensures consistent accuracy. It also corrects for position and tilt, enabling 100% inspection.

• Visual Inspection Equipment
• Image Processing Equipment
• 3D measuring device

The introduction of an appearance inspection system utilizing AI (artificial intelligence) faces various challenges and hurdles. At Frontier System, we propose "AI Appearance Inspection System Implementation Support" based on our track record of implementation in manufacturing sites. We provide a total solution that covers everything from verifying whether the inspection purpose is optimal for AI, to conducting demonstration experiments, building systems, follow-up after implementation, maintenance, and improvements. Additionally, it is also possible to incorporate AI software into your currently used image inspection system, so please consider this option.

• Defect Inspection Equipment
• Visual Inspection Equipment
• Image Processing Equipment

This is an advanced appearance inspection system equipped with the optimal AI software from deep learning-based image analysis software designed for machine vision. Traditionally, inspections that were too complex or labor-intensive and conducted through human visual inspection can now be performed using this system, which offers an unprecedentedly effective inspection by merging machine vision and human vision. 【Equipped with Comprehensive Features】 This is a model of the defect inspection system 'KE-VJM Series' that incorporates deep learning capabilities. ● Fusion of PC-based machine vision and image processing unit ● Advanced imaging and filtering technology of the image processing unit ● Equipped with a large 22-inch display ● Inspection screens can be displayed in both vertical and horizontal orientations ● Defect detection images are displayed in real-time ● Location information of defects is displayed on a map ● Inspection data can be printed in three different patterns

• Defect Inspection Equipment
• Visual Inspection Equipment
• Image Processing Equipment

This is an advanced appearance inspection system equipped with the optimal AI software from a selection of deep learning-based image analysis software designed for machine vision. Traditionally, inspections that were too complex or labor-intensive were conducted through human visual inspection. However, by using this system, we propose an unprecedentedly effective inspection that merges machine vision with human vision. 【Equipped with Comprehensive Features】 The 'ZD-CF Series' includes models with deep learning capabilities. ● Equipped with a large 22-inch display ● Inspection screens can be displayed in both vertical and horizontal orientations ● Defect detection images are displayed in real-time ● Defect information is listed ● Defect location information is displayed on a map ● Defect image analysis software is available as an option ● Inspection data can be printed in three different patterns ● LED lighting for line sensors can be selected according to the inspection content

• Defect Inspection Equipment
• Visual Inspection Equipment
• Image Processing Equipment

This is an advanced appearance inspection system equipped with the optimal AI software from a selection of deep learning-based image analysis software designed for machine vision. Traditionally, inspections that were too complex or labor-intensive and conducted through human visual inspection can now be performed using this system, which offers an unprecedentedly effective inspection by merging machine vision and human vision. 【Equipped with Comprehensive Features】 The 'KE-XGXM Series' includes models with deep learning capabilities. ● Equipped with a high-functionality, high-performance image processing unit ● Robust hardware capable of operating 24 hours a day, 365 days a year ● Exhibits astonishing processing speed with parallel processing capability ● Includes a 19-inch display for inspection screen output ● Intuitive operation made possible with a touch panel ● Real-time display of defect detection images ● Capable of printing inspection data in three different patterns

• Defect Inspection Equipment
• Visual Inspection Equipment
• Image Processing Equipment

This is a monochrome plain surface defect inspection system that combines PC-based machine vision with a high-performance image processing unit. The advanced imaging and preprocessing/filtering technology of the image processing unit reduces the load on the PC, enabling stable inspections. It is ideal for defect inspection of films, sheets, non-woven fabrics, paper, metal, glass, rubber, and more. Additionally, we offer highly customizable solutions tailored to your specific applications. We promise stable operation and support over the long term. 【Equipped with comprehensive features】 ● Fusion of PC-based machine vision and image processing unit ● Advanced imaging and filtering technology of the image processing unit ● Customizable solutions with high expandability and flexibility due to being PC-based ● Equipped with a large 22-inch display ● Inspection screens can be displayed in both vertical and horizontal orientations ● Defect detection images displayed in real-time ● Location information of defects displayed on a map ● Inspection data can be printed in three different patterns

• Defect Inspection Equipment
• Visual Inspection Equipment
• Image Processing Equipment

By combining a line sensor camera with a rich variety of options and our uniquely developed high-reliability image processing software, we achieve high-precision defect inspection. It is ideal for inspecting films, sheets, non-woven fabrics, paper, metals, glass, rubber, and more. Additionally, we offer highly customizable solutions tailored to your specific applications, ensuring stable long-term operation and support. 【Equipped with comprehensive features】 ● Equipped with a large 22-inch display ● Inspection screens can be displayed in both vertical and horizontal orientations ● Defect detection images are displayed in real-time ● Defect information is listed ● Location information of defects is displayed on a map ● Defect image analysis software is available as an option ● Inspection data can be printed in three different patterns ● Line sensor cameras available in 2K, 4K, 8K, and 12K ● LED lighting for line sensors selected according to inspection content

• Defect Inspection Equipment
• Visual Inspection Equipment
• Image Processing Equipment

We contribute to solving our customers' problems with stable high performance and the completeness of a total system. It is ideal for defect inspection of films, sheets, non-woven fabrics, paper, metal, glass, rubber, and more. Additionally, we propose highly customizable solutions with scalability and flexibility according to our customers' applications. We promise stable operation and support over the long term. 【Equipped with advanced features】 ● Equipped with a high-function, high-performance image processing unit ● Robust hardware that withstands 24/7 operation ● Exhibits astonishing processing speed with parallel processing capabilities ● Includes a 19-inch display for inspection screen display ● Intuitive operation enabled by a touch panel ● Real-time display of defect detection images ● Displays defect location information on a map ● Capable of printing inspection data in three different patterns

• Defect Inspection Equipment
• Visual Inspection Equipment
• Image Processing Equipment

It can be implemented in environments with space limitations and can also meet cost-performance requirements. It is ideal for inspecting defects on plain surfaces of films, sheets, non-woven fabrics, paper, metal, glass, and rubber. Additionally, we propose highly customizable solutions with scalability and flexibility according to our customers' applications. We promise stable operation and support over the long term. 【Equipped with comprehensive features】 ● High-performance image processing unit ● Robust hardware capable of operating 24/7, 365 days a year ● Essential functions condensed into a compact housing ● Capable of meeting cost-performance requirements

• Defect Inspection Equipment
• Visual Inspection Equipment
• Image Processing Equipment

By combining a high-speed line sensor camera with our uniquely developed high-reliability image processing software, we achieve high-speed, high-resolution, and high-precision image processing inspections. Additionally, being PC-based allows us to offer highly scalable and customizable solutions. We promise stable operation and support over the long term. This is a high-functionality tower model, ideal for defect inspection of films, sheets, non-woven fabrics, and paper. We also propose highly scalable and customizable solutions tailored to your needs, ensuring stable operation and support over the long term. 【Equipped with comprehensive features】 ● Utilizes a high-speed line sensor camera compliant with the Camera Link standard ● Equipped with our uniquely developed high-reliability image processing software ● Features a 19-inch display ● Capable of parallel processing with a 5X5 spatial filter and two independent circuits ● Can distinguish using brightness and shape thresholds with a 5-value function ● Optional defect image analysis software available ● Capable of printing inspection data in three different patterns

• Defect Inspection Equipment
• Visual Inspection Equipment
• Image Processing Equipment

By combining a high-speed line sensor camera with our uniquely developed high-reliability image processing software, we achieve high-speed, high-resolution, and high-precision image processing inspections. Additionally, being PC-based allows for highly customizable solutions with great scalability. We promise stable operation and support over the long term. A compact model that can be installed in a space-saving manner is ideal for defect inspection of films, sheets, non-woven fabrics, and paper. We also propose highly customizable solutions with great scalability according to the customer's applications. We promise stable operation and support over the long term. 【Equipped with Rich Features】 ● Adopts a high-speed line sensor camera compatible with the Camera Link standard ● Equipped with our uniquely developed high-reliability image processing software ● Includes a 19-inch display ● Spatial filter 5X5, capable of parallel processing with two independent circuits ● Discrimination possible with brightness threshold and shape threshold using a 5-value function ● Defect image analysis software available as an option ● Inspection data can be printed in three different patterns

• Defect Inspection Equipment
• Visual Inspection Equipment
• Image Processing Equipment

By integrating the inspection department and the mobile table department, inspections can be conducted at any location. It achieves high-precision inspections while maintaining a compact design. We propose inspections using area sensor cameras and line sensor cameras.

• Defect Inspection Equipment
• Visual Inspection Equipment
• Image Processing Equipment