フォルマー・ジャパン List of Products and Services

The "A20 C (Compact)/A25 S/A100 S" is a new automatic deburring machine that utilizes ultrasonic deburring technology developed by the German company ultraTEC innovation. This deburring technology allows for the creation of clean, burr-free sharp edges on various materials, from metals to resins, using ultrasonic waves. With high-precision control that ensures reproducibility through the use of robots, it locally applies cavitation bubbles to the burrs underwater, achieving high-quality deburring automation that is energy-efficient, resource-saving, and free from material damage. 【Features】 ■ Fully automated process from workpiece input to deburring → cleaning → alignment ■ Reproducible process that can be validated ■ Compatible with materials from metals to resins, providing sharp-edged finishes ■ No material damage such as over-removal or deterioration of surface properties ■ Capable of deburring hidden areas, such as inside cross holes ■ Consideration for sustainability through energy and resource savings *For more details, please download the catalog or feel free to contact us.

• Other processing machines

The "VLaser370" is a PCD tool laser processing machine that specializes in tool manufacturing, demonstrating maximum productivity through its unique software and machine structure. The five axes are arranged to overlap, ensuring that the workpiece is always processed at the pivot point of the C-axis. As a result, the movement of the axes is minimized while allowing for tool processing, simultaneously achieving high path accuracy, which effectively enhances processing precision and tool quality. Please feel free to contact us when you need assistance. 【Features】 ■ High processing precision achieved through stable process control ■ Fixed beam guiding device ■ Simple and intuitive operation, compatible with IoT ■ Easy-to-maintain linear drive *For more details, please download the PDF or feel free to contact us.

• Other processing machines

The "VHybrid 260" is a machining machine that features a grinding spindle on the top and a discharge machining spindle on the bottom, enabling efficient tool processing with quick switching in a short time. It can achieve a very smooth surface finish of Ra0.05μm solely through discharge machining, and it is also capable of fine processing of small-diameter tools with a diameter of less than 1mm. The productivity can be significantly enhanced with a tool changer that can hold up to 8 tools. Users currently manufacturing or regrinding PCD tools "by grinding" can expect a significant reduction in processing time. Users of discharge machining machines can also achieve surface roughness solely through discharge machining (Ra0.05μm). 【Features】 ■ Supports grinding and discharge machining of carbide tools up to φ150mm ■ Realizes automation of processing ■ Intuitive control panel designed with ergonomics in mind ■ Comes with software featuring a wealth of functions *For more details, please refer to the catalog. Feel free to contact us with any inquiries.

• Electric discharge machine

- Extremely high concentricity and repeatability, with a runout of less than 2μm at 2½ x D. - Concentricity alignment (tilt) is also adjustable. - Diameter can be changed in just a few seconds by simply replacing the sleeve/collet (no reset required). - Excellent damping characteristics with very little wear. - Ideal for both mass production and regrinding.

• Grinding Machine
• Other abrasives
• Vice Clamps

Features of GDS Grinding Wheel Arbor - Achieves the highest precision using the latest measurement technology. - Absolute fitting accuracy and optimal concentricity and axial runout tolerance. - Utilizes heat-treated materials, providing extreme durability through superior heat treatment. - Optimal surface treatment ensures long-lasting dimensional accuracy and precision. - Balancing capability improves grinding results and extends the lifespan of the grinding spindle.

• Grindstone
• Grinding Machine
• Vice Clamps

The "VGrind 360S" is a grinding machine for complete processing of rotationally symmetrical carbide tools with a diameter of up to 100mm. Thanks to advanced linear drives on the X, Y, and Z axes, it is possible to utilize all the advantages without generating wear through contact. Not only is it high-performance, but the product lifespan has also been significantly extended. You can achieve optimal processing quality with an outstanding 5-axis grinding machine in various details. 【Features】 ■ Powerful groove processing and further time savings ■ Equipped with a height-adjustable 19-inch touchscreen ■ Extremely robust and compact structure ■ Reduced processing time ■ High precision and dynamics without wear *For more details, please refer to the PDF document or feel free to contact us.

• Wafer processing/polishing equipment

We have a showroom available for customers considering the introduction of "grinding machines, electrical discharge machines, grinding mills, polishing machines, etc." We built a new facility in September 2021, where you can see, touch, and experience the latest machines. Our staff is always on-site, so please feel free to contact us if you are interested. 【Exhibited Products】 - CNC-controlled one-pass polishing machine 'solution K850' - Wire electrical discharge machine 'VPulse 500' - 5-axis carbide tool grinding machine 'VGrind360' - 5-axis tool grinding machine for small diameter tools 'VGrind 340S' - General-purpose carbide saw blade polishing machine 'CP650' *For more details, please feel free to contact us.

• Electric discharge machine

The CPF650 is a CNC 5-axis controlled carbide tipped saw side processing machine. It can process many tooth shapes, including inclined teeth and combination teeth, in a single operation. - It automatically sets angles, including the squareness angle, and recognizes pitch automatically. - Standard oscillation grinding is possible, allowing for significant cutting volume in a single operation for saws that have undergone tooth repairs. - It offers flexibility with the option to install auxiliary feeding claws, particularly accommodating pitches up to 180 mm for lumber processing. - Fully automatic processing of one side of conical skimming saws is also possible. - It requires no hydraulic use, resulting in minimal maintenance effort. - Automatic centralized lubrication, which reduces maintenance effort, is included as standard equipment.

• Grinding Machine

The CHPC series can be universally used in the fields of saw blade manufacturing, grinding, and small-scale production for aluminum, plastic, and various types of wood, thanks to its four CNC-controlled axes. - It can process all common tooth shapes, including saws with lead angles and combination teeth, in a single operation. - Standard oscillation grinding is possible, allowing for significant cutting volume to be achieved in one operation, especially for saws that have undergone tooth repairs. - Quick switching between squaring and tip angles is enabled by motor-driven adjustments. - Optimal motion control reduces grinding and changeover times. - It requires no hydraulic systems, resulting in minimal maintenance effort. - Automatic centralized lubrication, which reduces maintenance effort, is included as standard equipment.

• Grinding Machine

The VGrind 340 is a 5-axis grinding machine designed for the production of carbide drills and carbide milling cutters with diameters ranging from 0.3 mm to 12.7 mm. With two vertically arranged spindles unique to the VGrind series and groundbreaking kinematics, it can process milling tools and drilling tools quickly and precisely. The linear motor drive used in the three linear axes is wear-free, achieving consistently stable quality while reducing maintenance costs and improving processing quality. A shaft rest is standard equipment to eliminate tool deflection, ensuring high processing accuracy even for small-diameter tools. The diverse automation options of the VGrind 340S maximize processing efficiency tailored to your manufacturing process. HP160: A pallet magazine capable of accommodating up to 900 units, featuring VOLLMER's original double gripper for rapid workpiece exchange with short intervals. HPR250: A free-arm robot capable of automatically transporting tools with various shaft diameters. 8-station grinding wheel changer: Capable of transporting 8 grinding wheel packages.

• Other processing machines
• Grinding Machine

The "VGrind 360E" is a 5-axis grinding machine designed for the manufacturing and regrinding of carbide tools. It fully inherits the revolutionary kinematics unique to the VGrind series, controlled by two vertically arranged spindles, with two grinding spindles set at the pivot center of the C-axis, enabling more flexible and precise grinding. It can also be equipped with a pickup loader capable of holding up to 40 workpieces, targeting small lot production. 【Features】 ■ New wall-mounted configuration Extremely robust and compact structure with excellent accessibility and visibility ■ Distinctive axis configuration Shorter movement paths for linear axes reduce processing time ■ Latest control panel concept Height adjustable with a 19-inch touchscreen

• Other processing machines
• Grinding Machine

The "VPulse 500" is a high-efficiency wire electrical discharge machine for PCD tool manufacturing and services. Equipped with the latest discharge generator, the VPulse 500 improves processing time and quality, and, combined with the proven programming system ExProg and the newly developed VOLLMER proprietary operating solution, enables easy programming and reduced setup time. By combining various automation options to meet user needs, it achieves high-efficiency profile processing for 24 hours continuously. 【News】 A model that makes it possible to perform grinding wheel shaping through wire electrical discharge machining is scheduled to be released soon! *For more details, please refer to the PDF document or feel free to contact us.

• Electric discharge machine

The "CHX840/CHX1300" is a versatile saw blade sharpening machine equipped with double grinding wheels. It has a small footprint and is easy for operators to use, allowing for quick and reliable operation through a 10-inch LCD color display and multifunction handwheel. Additionally, its highly stable structure eliminates vibrations during operation, ensuring high-quality finishes. 【Features】 ■ Compact design ■ Innovative control panel ■ Large viewing window ■ Full cover included as standard ■ Robust construction *For more details, please refer to the PDF document or feel free to contact us.

• Other processing machines
• Other machine tools
• Wafer processing/polishing equipment

The CHP series can be universally used in various fields such as wood, aluminum, plastic, and metal for tasks like sawing, polishing, and small-scale production, thanks to its high variability and functionality. With 4-axis CNC control, it can process all common tooth shapes, including saws with lead angles and combination teeth, in a single operation. Standard oscillation polishing is possible, allowing for significant cutting volume to be achieved in one process, especially for saws that have undergone tooth repairs. Motor-driven adjustments for squaring angles and tip relief angles enable quick switching between squaring and tip operations. Optimal motion control reduces polishing and changeover times. It operates without any hydraulic systems, resulting in minimal maintenance effort. Automatic centralized lubrication, which reduces maintenance effort, is included as standard equipment.

• Grinding Machine

The CHPC series can be universally used in the fields of saw blade manufacturing, grinding, and small-scale production for aluminum, plastic, and various types of wood, thanks to its four CNC-controlled axes. - It can process all common tooth shapes, including saws with lead angles and combination teeth, in a single operation. - Oscillation grinding is possible as standard, allowing for significant material removal in one operation, especially for saws that have undergone tooth repairs. - Quick switching between squaring and tip angles is enabled by motor-driven adjustments. - Optimal motion control reduces grinding and changeover times. - It operates without any hydraulic systems, resulting in minimal maintenance effort. - Automatic centralized lubrication, which reduces maintenance effort, is included as standard equipment.

• Grinding Machine

The CHF series is a CNC 5-axis controlled ultra-hard chip saw side processing machine. It can process many tooth shapes, including inclined teeth and composite teeth, in a single operation. - The angle, including the squareness angle, is automatically set, and the pitch is automatically recognized. - Standard oscillation grinding is possible, allowing for significant cutting volume to be achieved in one operation, especially for saws that have undergone tooth repairs. - Flexibility is provided by the option to equip auxiliary feeding claws, capable of accommodating pitches up to 180 mm, particularly for lumber processing. - Fully automatic processing of one side, such as conical scoring saws, is also possible. - It operates without using hydraulic power, resulting in minimal maintenance effort. - Automatic centralized lubrication, which reduces maintenance effort, is included as standard equipment.

• Grinding Machine

What provides the most flexible solution for electrical discharge machining and polishing PCD tools with an outer diameter of 250 mm and a length of 200 mm in the business field of metal processing? Our answer is QXD250. With a new foundational concept equipped with six-axis CNC control, it can completely process complex tools.

• Other processing machines
• Electric discharge machine

QMeco select is a disk-type electrical discharge machining (EDM) machine that can accommodate various types of PCD tools thanks to its flexible axis configuration. Based on over 20 years of experience in electrical discharge machining of PCD tools, VOLLMER's unique generator achieves high-quality machined surfaces with a surface roughness of less than Ra 0.2μm. 〇Features ■ A series of operations from measurement to electrical discharge machining can be performed with a single clamping. ■ A flexible software package that meets individual needs. In addition to processing the outer circumference of PCD bits, it enables profile machining of the outer circumference and processing of the tips and sides of PCD saw blades with one machine. ■ Simple operability The concept of the VOLLMER control panel is "fast, simple, and maximum efficiency." It inherits a well-established operating concept.

• Other processing machines
• Electric discharge machine

The CHF270 is a 7-axis CNC-controlled carbide tipped saw side grinding machine equipped with an automatic measuring device. During processing, all necessary elements for machining, such as squareness angle, side concentric angle, side relief angle, cutting width, and base thickness, are automatically measured. The high machining precision and precise finishing surface are achieved through post-measurement processing. Additionally, we propose a fully automated system for 24-hour operation. It is also possible to combine it with the advanced processing machine CHD270 for more economical saw manufacturing.

• Other processing machines

The metal saw grinding machine "evolution K850-M" is a compact service center suitable for the economical grinding of metal saws. It automatically performs grinding, tooth cutting, and beveling of saws. 【Features】 - Automatically grinds saws, cuts teeth, and bevels! - Achieves strict cost management and uniform grinding quality! - An ideal solution for small and medium-sized enterprises! - Capable of processing HSS saws and friction saws, as well as all carbide saws and friction saws. - Also perfect for grinding metal cutting saw blades! *For more details, please download the catalog or contact us directly.

• Other processing machines
• Other machine tools

The German global machine tool manufacturer Vollmer Werke offers a rich lineup of products including saw blade grinding machines, electrical discharge machines, and carbide tool grinding machines. The PCD rotary tools manufactured by Vollmer Werke are equipped with specifications that enhance processing and operational efficiency. ■ Wire Electrical Discharge Machine - A variety of options for automatic work processing enable improved operational efficiency, such as unmanned operation over the weekend. ■ Rotary Electrode Disk Electrical Discharge Machine - Achieves processing speeds approximately 30% faster than conventional machines, with surface roughness reaching a maximum of 0.1 micrometers. *We are also providing materials summarizing basic knowledge about PCD rotary tools, so if you are interested, please download the PDF. *For more details on each processing machine, please download the PDF or contact us.

• Electric discharge machine

The CHD270 is a fully CNC-controlled carbide saw blade sharpening machine equipped with an automatic measuring device that includes a set for squareness angle and tip relief angle. As a standalone machine, it can handle not only squareness and tip grinding but also squareness R surface grinding and groove processing for metal cutting tools. Additionally, we offer a full automation system for 24-hour operation. It can also be combined with the side processing machine CHF270 for more economical saw manufacturing.

• Other processing machines

The K850 is a fully automatic CNC-controlled grinding machine equipped with movable axes that include two servo drive axes, and it grinds special tooth shapes with outer diameters ranging from 40 to 850 mm, such as metal saws, solid saws, and friction saws.

• Other processing machines