オーエスジー株式会社グループ List of Products and Services

CX coating can protect products in the medical and electronic component markets from various factors as a multifunctional high-performance coating. ◆ Waterproof and Moisture-Proof Our lineup of PPX single-layer films and CX coat + SiO2 laminated films excels in waterproof and moisture-proof performance. In particular, by layering our technology, PPX and SiO2, we achieve performance that is 400 to 1000 times better than conventional PPX single-layer films. ◆ Chemical Resistance This PPX coating has high chemical stability and is very resistant to basic acids and alkalis. If you are considering use near chemicals, testing with our films may be very effective. ◆ Heat Resistance and Insulation Depending on the type of film, PPX coatings can have heat resistance up to about 350°C. Insulation properties vary with film thickness, affecting breakdown voltage. We select the type of film based on the application and make recommendations to our customers. We can provide the above performance with a thin film coating (5μm). Our standard film thickness is recommended at 5μm, and we can propose and consult on film thickness based on application and environment. We also accept free coating requests, so please feel free to inquire!

• Other electronic parts
• Surface treatment contract service
• Plasma surface treatment equipment

Until 12/6, we are adding a 10mm neck length type to the Radius End Mill PCD-MRM! Hard and brittle materials such as cemented carbide, ceramics, and quartz glass are difficult to process, and grinding or electrical discharge machining is commonly used. However, these methods have long processing times and do not improve productivity. '6C x OSG' is a cutting tool that contributes to reducing processing time and costs for hard and brittle materials and cemented carbide. We propose a new processing standard for customers who do not want to compromise on processing quality or productivity. <Applicable materials> Hard and brittle materials, cemented carbide Cemented carbide, ceramics (before and after sintering), single crystal Si, quartz glass, etc. <Product lineup> We offer four types of long-lasting solid PCD tools for hard and brittle material processing: - Radius End Mill 'PCD-MRM' - Chamfer End Mill 'PCD-MCM' - Thread Mill 'PCD-MTM' - Drill 'PCD-MXD' <For more information> Please check the following related link: https://www.6cxosg.com/view/page/001.html (Introduction site for 6C x OSG).

• End Mills

The "full-circle cooling system" is a system that spins a drum equipped with a rotating mechanism while introducing cooling gas, allowing for uniform cooling within the furnace. By achieving uniform cooling within the furnace, it enables stable heat treatment even for large components that were difficult to quench in conventional vacuum furnaces, reducing variations in different areas. For more details, please see the related video below.

• Industrial Furnace

"Every year, it has become increasingly difficult to secure personnel consistently." We have been hearing such stories from our customers more frequently. "Additionally, the rising costs of utilities and other expenses are also severe..." Valuable human resources are limited. What is required from these valuable individuals is their active contribution as 'human assets' and a fulfilling life. To achieve this, maximizing productivity per person is essential. At Sanwa Seiki Co., Ltd., we aim to maximize productivity per person by deeply understanding our customers' manufacturing lines as much as possible and providing realistic proposals based on minimal investment. 【Proposal Steps】 1: Confirm the manufacturing line and listen to any issues. 2: Even if there are no specifications, we will prepare a rough conceptual plan. 3: Based on the rough specifications, select the appropriate manufacturer. We will confirm the customer's needs and challenges on-site and assist in achieving the desired state together with the appropriate manufacturer. Please feel free to contact us.

• Articulated Robot

How to reduce costs!? By specifically examining where expenses are incurred and making improvements, cost reduction becomes possible. We will assess the current situation and think together about improvements aimed at cost reduction to provide you with proposals. If you fill out the current situation on a dedicated sheet, the effect amount will be calculated automatically. You can instantly determine where to make the most impactful changes. Let's start with an online meeting via Zoom, Teams, etc.! Of course, we can also visit your company to check the site and provide the best proposals... Please feel free to contact us.

• Other cutting tools

LH sticks pursue the rationality of screw fastening, categorized into LH type with the torque transmission part on the outer circumference of the screw head and LR type with it on the inside. Depending on compatibility with fastening tools, they are designed for usability, consisting of tapered types (LR, LH) with grip and straight types (LH-S, LR-S) without grip. Additionally, they are systematized with ultra-line holes (ULR) primarily for micro screws and Rockstar (mainly for construction screws) that apply ULR. 【Features】 ■ Excellent torque transmission capability ■ No cam-out ■ Improves workability, safety, and reliability of screw fastening ■ Useful for both production design and disassembly design ■ Optimal for ISO 14000 series (environmental regulations) 【Adoption Examples】 ◇ Thin-headed screws that cannot be achieved with conventional cross screws, etc. (High design quality) ◇ Manipulation stop with modifications on the screw head (protection of black boxes) (Improved confidentiality and safety) *For more details, please download the PDF or feel free to contact us.

• nut

We are currently offering materials that allow you to learn about diamond coating from the basics to advanced applications. These materials include explanations with diagrams and illustrations on topics such as the classification of diamond tools, the characteristic values of diamond coatings, suitable work materials for diamond coatings, and the principles of diamond coating, making it easy to understand. We also introduce various cutting examples, so please make use of them. 【Contents (partial)】 ■ Classification of diamond tools ■ Physical properties of diamond ■ Characteristic values of diamond coatings ■ Suitable work materials for diamond coatings ■ Suitable work materials for diamond coatings ■ Principles of diamond coating *For more details, please refer to the PDF materials or feel free to contact us.

• Coating Agent

The "full-circle cooling system" is a system that spins a drum equipped with a rotating mechanism while introducing cooling gas, allowing for uniform cooling within the furnace. For more details, please refer to the related video below. The option for low-pressure carburizing (ALLCARB process) set for all high-temperature furnaces is an innovative process that uses unsaturated hydrocarbons as carburizing gas, with over 20 years of proven results. It functions effectively even under special conditions, such as carburizing stainless steel and structures with deep holes. The low-pressure nitriding treatment (ALLNIT process) available in the low-temperature heat treatment low-pressure vacuum furnace B5_R series uses a reduced-pressure ammonia-based nitriding atmosphere, achieving stable reproducibility. This nitriding treatment is effective for hot working tools (such as molds, punches, injection nozzles, etc.), cold working tools (such as shears, rotary combs, etc.), and cutting tools, particularly high-speed steel (HSS). Additionally, the low-temperature heat treatment low-pressure vacuum furnace B5_R series also offers an ultra-low temperature treatment option (COOL PLUS), which is effective in reducing residual austenite and stabilizing components.

• Industrial Furnace

When automation of the production line is realized, productivity will greatly improve. It will become one of the important initiatives that leads to a reduction in the workforce of employees and reforms in working styles, but it is not always the case that efficiency increases with automation. Since rationalization can change significantly based on various demands, it is necessary to clarify the items for waste reduction. At Sanwa Seiki, we will listen to your current issues and provide appropriate proposals. 【Target Lines for Automation】 ■ Manual processing lines (including some manual lines) ⇒ A lot of manual work, unable to accommodate other lines ■ Reconstruction of fully automated lines ■ Mass production lines / Small lot production lines for various products *For more details, please refer to the PDF document or feel free to contact us.

• Articulated Robot

Coat-X Japan offers coatings that can meet the demands of various markets. This PPX coating is a thin film that can protect the substrate from various factors. ◆ Waterproof and Moisture-Proof All of our lineup, including the PPX single-layer film and the PPX + SiO2 laminated film, excels in waterproof and moisture-proof performance. In particular, by layering our technology of PPX and SiO2, it boasts 400 to 1000 times the performance of conventional PPX single-layer films. ◆ Chemical Resistance This PPX coating has high chemical stability and is very resistant to basic acids and alkalis. If you are considering use near chemicals, testing with our film may be very effective. ◆ Heat Resistance and Insulation Depending on the type of film, the PPX coating can withstand temperatures up to about 350°C. The insulation properties also vary based on film thickness, affecting the breakdown voltage. We select the type of film based on the application and provide recommendations to our customers. We can provide the above performance with a thin film coating. Our standard recommended film thickness is 5μm, and we can suggest and consult on film thickness based on the application and environment. Please feel free to contact us!

• Coating Agent

At Sanwa Seiki Co., Ltd., we have carried out an overhaul of the SGR300 REISHAUER main machine. By integrating the work spindle with a built-in motor, we eliminated gear transmission, resulting in improved pitch accuracy. It has become possible to improve the dents around the tooth profile PCD. There is no longer an impact from the meshing accuracy of the master gear, and the tooth profile accuracy of the helical gear has been enhanced. 【Details of Achievements】 ■ Machine Name: Overhaul of the SGR300 REISHAUER main machine <Construction Details> ■ 1. Simplification of spindle structure ■ 2. Domestic production of high-rigidity spindle ■ 3. Integration of work spindle with built-in motor - Elimination of gear transmission, leading to improved pitch accuracy - Improvement of dents around the tooth profile PCD made possible - No impact from the meshing accuracy of the master gear, resulting in improved tooth profile accuracy of the helical gear *For more details, please refer to the PDF document or feel free to contact us.

• Gear cutting machine/Gear finishing machine

This article presents the results of measuring the water vapor transmission rates of the multilayer coatings CX-mC and CX-mF from Coat-X. Our company processes polymer monolayers and multilayer coatings of polymer + SiO2, and this time we compared three types: monolayer, CX-mC, and CX-mF. We hope this helps you envision which coating is suitable for your application. The water vapor transmission rate is the value indicating how many grams of water vapor (moisture) pass through one square meter in 24 hours. (Unit: g/m²/day) Polymer monolayer: 8 g/m²/day CX-mC (multilayer coating): 0.0065 g/m²/day, heat resistance: 115°C CX-mF (multilayer coating): 0.013 g/m²/day, heat resistance: 350°C CX-mC offers excellent moisture barrier properties but has a heat resistance of about 115°C. CX-mF has slightly lower moisture barrier performance compared to CX-mC but maintains a heat resistance of about 350°C. It has been confirmed that both coatings have moisture resistance approximately 100 times greater than the monolayer for CX-mF and about 1000 times greater for CX-mC. Our company proposes coatings tailored to your needs to meet your requirements.

• Coating Agent

At Sanwa Seiki Co., Ltd., we have improved performance and operability by retrofitting all functions, including cutter rotation, table rotation, feed, spindle, stroke, and cutter vertical position, to CNC (5-axis). We have adopted the "FANUC16iMB" NC device, which shortens non-cutting time and enhances productivity. By incorporating a cutter spindle rapid return software and servo-motorizing the circumferential feed and feed, the flexibility in setting processing conditions has significantly improved. 【Achievements】 ■ Machine Name: Lorenz LS1000 Gear Shaper ＜Construction Details＞ ■ 1. Overhaul ■ 2. 5-axis NC retrofit construction ・ The NC device uses FANUC16iMB ・ By retrofitting all functions, including cutter rotation, table rotation, feed, spindle stroke, and cutter vertical position to CNC (5-axis), we have improved performance and operability. *For more details, please refer to the PDF document or feel free to contact us.

• Gear cutting machine/Gear finishing machine

Various band saws are in stock! A must-see for those who want one immediately! We will resolve any delivery issues with band saws.

• Other cutting tools

At Sanwa Seiki Co., Ltd., we have newly designed and manufactured a high-rigidity column, hob saddle, and hob head to enable the processing of Module 15 workpieces. We have achieved automation of skiving processing (tooth alignment and machining) through the development of an automatic tooth alignment device. Additionally, we have changed the number of NC-controlled axes to five and adopted the company's original conversational program. 【Achievements】 ■ Machine Name: MODUL ZFW1250 Hob Machine ＜Project Details＞ ■ 1. Newly designed and manufactured a high-rigidity column, hob saddle, and hob head to enable the processing of Module 15 workpieces. ■ 2. Achieved automation of skiving processing through the development of an automatic tooth alignment device. ■ 3. Changed the number of NC-controlled axes to five: - Radial, axial, table, hob axis rotation, tangential (hob shift). ■ 4. Adopted Sanwa Seiki's original conversational program: - Improved operability. *For more details, please refer to the PDF document or feel free to contact us.

• Hob

As of March 1, 2022, a special specification suitable for high viscosity and thick film coating has been added. The OSG System Products' wireless bar coater, 'Select-Roller & A-Bar,' is a bar coater with a monolithic shape that does not use a wire. Therefore, it does not have clogging between wires, has good cleanability, and excels in the leveling of the coating liquid. It is also suitable for color matching of gravure inks and for checking coating thickness. This is the latest "wireless bar coater" that improves common issues with wire bars such as <breaking, misalignment, and excessive wear>. 【Differences from Wire Bars】 ■ No disconnection due to the monolithic design ■ No loosening due to the monolithic design ■ Less prone to clogging ■ Good cleanability The "Select-Roller" adopts a structure for attaching a handle, proposing a more user-friendly coating environment. The groove specifications include a standard of 27 specifications + 11 special specifications, totaling 38 specifications in 3 sizes. ★ This product is eligible for free rental. * Select-Roller L250/L60 also comes with a text kit. * For more details, please refer to the PDF document or feel free to contact us.

• Other painting machines

Until 12/6, we are adding a 10mm neck length type to the Radius End Mill PCD-MRM! Machining ceramics is challenging, and we have no choice but to rely on grinding processes using electroplated tools and grinding wheels. As a result, there is a long processing time, which leaves the issue of low productivity. The "6C x OSG" (Six C OSG) focuses on machining hard and brittle materials, achieving high cutting depths and feed rates that are impossible with conventional grinding processes, significantly reducing processing time. Additionally, the surface quality is remarkably improved compared to machining with electroplated tools, so please give it a try. <Applicable Materials> Hard and brittle materials, cemented carbide Cemented carbide, ceramics (before and after sintering), single crystal silicon, quartz glass, etc. <Product Lineup> We offer four types of long-lasting solid PCD tools for hard and brittle material machining: - Radius End Mill "PCD-MRM" - Chamfering End Mill "PCD-MCM" - Thread Mill "PCD-MTM" - Drill "PCD-MXD" <For More Information> Please check the following related link https://www.6cxosg.com/view/page/001.html (Introduction site for 6C x OSG).

• End Mills

When automation of the production line is realized, productivity will significantly improve. It will become one of the important initiatives that leads to a reduction in employee labor and work style reforms, but it is not always the case that efficiency increases with automation of everything. Since rationalization can greatly change specifications due to various demands, it is necessary to clarify the items for waste reduction. At Sanwa Seiki, we will listen to your current issues and provide appropriate proposals. 【Target Lines for Automation】 ■ Manual processing lines (including some manual lines) ⇒ Many manual tasks, unable to accommodate other lines ■ Reconstruction of fully automated lines ■ Mass production lines / Small lot production lines for various products *For more details, please refer to the PDF document or feel free to contact us.

• Articulated Robot

A coating that differs from the standard PPX coating, utilizing unique technology developed by Coat-X, a company from Switzerland! The features of Coat-X's coating include strengths such as waterproofing, moisture resistance, biocompatibility, and insulation. Additionally, it can be applied as a thin film, making it suitable for a wide variety of applications and serving as an alternative to fluoropolymer coatings. This time, we would like to introduce that our PPX coating also possesses insulating properties. By changing the thickness of our coating, the breakdown voltage, known as the insulation breakdown voltage, can vary. At a thickness of 1μm, it can withstand a voltage of about 1000V. Increasing the thickness further raises the withstand insulation breakdown voltage. When applying the coating, since it has insulating properties, it is possible to mask areas where you want to maintain electrical conductivity to prevent the film from adhering, so please feel free to consult us as needed. Not only does it provide insulation, but it can also be used for moisture-proofing, giving it the potential to expand applications across various fields. We can suggest the appropriate coating based on your needs, so please do not hesitate to reach out if you have any concerns.

• Coating Agent

This time, we are introducing the results of measuring the water vapor permeability of the multilayer structure that Coat-X specializes in. Our company is capable of processing a multilayer coating of the polymer CX-mC and ceramic, and we conducted a comparison with a polymer monolayer. Water vapor permeability is the value indicating how many grams of water vapor pass through one square meter in 24 hours. (Unit: g/m²/day) Polymer monolayer: 8 g/m²/day CX-mC (multilayer coating): 0.0065 g/m²/day The effectiveness of the multilayer structure is evident at a glance! There is a performance difference of over 1000 times. Ceramics have the advantage of being completely impermeable to water. However, they are weak against bending and tend to crack frequently. By creating a multilayer structure of ceramic and polymer, we have made it possible to achieve flexible movement while also providing a thin film coating with high waterproof and moisture-proof performance. Our company proposes coatings tailored to specific purposes to meet our customers' needs. If you are interested, please feel free to contact us! *If you have any questions about measurement conditions, please inquire as well.

• Coating Agent

~12/6, adding a 10mm neck length type to the Radius End Mill PCD-MRM!~ Traditionally, cemented carbide has been processed through grinding and electrical discharge machining. However, the processing time is long and productivity has not improved, leading to an increase in direct engraving processing with coated carbide end mills recently. The "6C x OSG" (Six C OSG), focused on cutting hard and brittle materials, achieves high-efficiency processing that surpasses traditional grinding and electrical discharge machining, as well as coated carbide end mills, resulting in time savings. <Applicable materials> Hard and brittle materials, cemented carbide Cemented carbide, ceramics (before and after sintering), single crystal Si, quartz glass, etc. <Product lineup> Four types of long-lasting solid PCD tools for hard and brittle material processing: - Radius End Mill "PCD-MRM" - Chamfering End Mill "PCD-MCM" - Thread Mill "PCD-MTM" - Drill "PCD-MXD" <Detailed information> Please check the following related link https://www.6cxosg.com/view/page/001.html (introduction site for 6C x OSG).

• End Mills

A coating that differs from the usual PPX coating developed by the Swiss company Coat-X SA using proprietary technology! Our PPX coating can protect items from various external factors such as waterproofing, water resistance, humidity resistance, biocompatibility, insulation, and heat resistance. This time, we would like to introduce a real case being worked on in Switzerland. Coat-X SA has obtained ISO13485 certification and has strengths in handling medical devices. At the Swiss company Rheon Medical, we applied a coating to neodymium magnets required for devices that are attached to the eyeball. This device is designed to maintain intraocular pressure constant through the liquid in the eye. You can see more details from the link below! https://rheonmedical.com/products/eyewatch/ We applied a multilayer coating of this PPX coating to the neodymium magnets to protect them from corrosion and improve biocompatibility. This magnet is used to return the device to its original position in case of displacement. As you can see, actual medical applications are being implemented, and we hope to contribute to future developments in Japan as well.

• Coating Agent

A coating that is different from the usual PPX coating, using unique technology developed by Coat-X, a Swiss company! Our PPX coating can protect items from various external factors such as waterproofing, water resistance, humidity resistance, biocompatibility, insulation, and heat resistance. We also offer coatings tailored to specific applications, and we will propose a coating that suits our customers after consultation. 【Features】 ◆ 2000 times the water resistance compared to standard PPX coatings! ◆ Biocompatibility with a proven track record for implanted components! ◆ High detail penetration that covers all three-dimensional parts! ◆ Achieves WVTR-10-4 with sustainability that lasts over 10 years without replacement! ◆ Low-temperature film formation using CVD technology! * Detailed test result materials are available for download. 〈Adoption Results〉 - Waterproof coating for motor magnets - Sealing coat for electronic devices - Dust-proof and waterproof coating for watch parts - Biocompatible sealing coat for medical devices Other achievements available. If you have any questions or would like to consult, please feel free to contact us! * More detailed information is available for download from the PDF below, so please download it.

• Coating Agent

Our company offers PPX (polyparaxylylene) coatings aimed at protecting electronic devices and providing biocompatible encapsulation for embedded devices. By coating electronic substrates, we can protect them from water and moisture. Furthermore, using our multilayer films enhances the effectiveness! Additionally, since we utilize unique technology developed by Coat-X from Switzerland, our coatings have the following characteristics compared to standard PPX coatings: 【Features】 ◆ 2000 times greater water resistance compared to standard PPX coatings! ◆ Biocompatibility with proven results for implanted components! ◆ High detail penetration that covers all three-dimensional components! ◆ Achieves WVTR-10-4, providing over 10 years of durability without replacement! ◆ Low-temperature film formation using CVD technology! 〈Adoption Results〉 - Waterproof coating for motor magnets - Encapsulation coating for electronic devices - Dustproof and waterproof coating for watch components - Biocompatible encapsulation coating for medical devices Other achievements available We can propose appropriate coatings based on your needs, so please feel free to consult us if you have any concerns. *For more details, please download our materials or contact us directly.

• Coating Agent

Until 12/6, we are adding a 10mm neck length type to the Radius End Mill PCD-MRM! Machined parts made from quartz glass require high-quality surfaces. Therefore, grinding processes using electroplated tools and grinding wheels have been adopted in machining. However, grinding processes often require longer machining times, sacrificing productivity and efficiency. We would like to propose a new brand focused on cutting hard and brittle materials: '6C x OSG.' This brand achieves excellent surface finishes while significantly reducing machining time. <Materials to be machined> Hard and brittle materials, cemented carbide Cemented carbide, ceramics (before and after sintering), single crystal silicon, quartz glass, etc. <Product lineup> We offer four types of long-lasting solid PCD tools for machining hard and brittle materials: - Radius End Mill 'PCD-MRM' - Chamfering End Mill 'PCD-MCM' - Thread Mill 'PCD-MTM' - Drill 'PCD-MXD' <For more information> Please check the following related link: https://www.6cxosg.com/view/page/001.html (Introduction site for 6C x OSG).

• End Mills

OCS (O.S.G. Coating Service Co., Ltd.)'s PVD coating is effective not only for solid tools such as end mills, drills, and taps but also for the following turning inserts that require sharpness. <Insert Examples> - For grooving - For parting - G-grade (ground products) - For non-ferrous materials like aluminum With a thin film unique to PVD coating, we achieve improved durability without compromising sharpness! Particularly, the inserts mentioned above often have high initial costs, and just between us, this is a field where the cost-effectiveness of coating is easily realized (laughs). Additionally, by applying an overcoat on already coated inserts, significant improvements in durability can also be expected. We recommend suitable coatings based on the work material, processing application, and insert shape. Please feel free to consult us. 【Features】 - Increased wear resistance with high-hardness coating - Surface strength is improved, maintaining sharpness for extended periods along with enhanced durability - Smoother surface improves chip evacuation, avoiding chip-related troubles - Coatings tailored for general steel, high-hardness materials, aluminum, and hole processing are available according to application

• Processing Contract

In the finishing of product surfaces and design surfaces of mold parts, a high number of processes can easily lead to "machining steps." Therefore, to achieve a good finish, it is necessary to perform finishing operations with as few tools as possible. As a result, the initial finishing process that shapes the entire form often involves using a small-diameter tool for extended periods. 【 Five Important Points for Finishing Operations 】 ◇ Regarding Tool Selection 1. Precision of Ball End Mill Tip... Stable R precision over 180° 2. Tool Rigidity... Use a strong pencil neck when the protrusion is long 3. Coating Characteristics... Important to suppress chip welding and ensure lubrication ◇ Regarding Machining Methods and Cutting Conditions 4. Semi-finishing... Do not leave large bumps or excess material after roughing 5. Cutting Conditions... Set the rotation speed low to avoid sudden changes For more details, please refer to the PDF document. If you have any questions, please feel free to contact us.

• Plastic Mould
• Resin mold
• Press Dies

Rationalization significantly changes specifications due to various requests, so it is necessary to clarify the items for waste reduction. At Sanwa Seiki, we will listen to your current issues and provide appropriate suggestions. 【Target Lines for Rationalization】 ■ Manual processing lines (including some manual lines) ⇒ There is a lot of manual work, and it cannot accommodate other lines. ■ Reconstruction of fully automated lines ■ Mass production lines / small lot production lines with many varieties When rationalization of production lines is achieved, productivity will greatly improve. It will also lead to a reduction in employee labor and contribute to work style reform, making it one of the important initiatives. *For more details, please refer to the PDF materials or feel free to contact us.

• Articulated Robot

The "Case Studies for Problem Solving" document provided by OSG System Products addresses the issues related to wire bars, showcasing examples of improvements made to common problems faced by bar coaters. For instance, it presents cases that resolved challenges such as: - "Defective coating surface (leveling issues)" - "Clogging" - "Inability to completely remove the coating liquid even after cleaning" These examples solve the challenges faced by bar coaters. By organizing the issues with wire bars and the advantages of wireless bars, you can eliminate the troubles associated with wire bars! *For more details, please download the PDF or feel free to contact us.*

• Painting Machine

Diamond coating is a technology that precisely generates diamond crystals and uniformly coats fine particles. When processing non-ferrous and non-metallic materials, it exhibits particularly excellent wear resistance, making it widely adopted for cutting difficult materials such as CFRP. In fact, there are various types and characteristics of diamond coatings, and it is not uncommon to struggle with the selection process. This time, we have created a document summarizing basic knowledge, types, characteristics, and examples of diamond coatings to assist in the selection process. If you are interested or facing difficulties, please feel free to download it. We also welcome any inquiries or consultations regarding coating issues. *For more details, please download the document or contact us through our website.

• Processing Contract

Coat-X Japan offers PPX (polyparaxylylene) coatings developed for the protection of electronic devices, biocompatibility of embedded devices, and device protection. This time, we will introduce an application example for flexible substrates. ◆ Completely seal the circuit itself! ◆ Shut out water intrusion and debris! ◆ No short circuits! High electrical insulation! ◆ Trace the shape and provide uniform coating! ◆ Biocompatibility and high stability, safe for implantation in the body! We propose the optimal coating based on your intended application. Please contact us first.

• Other semiconductors

Coat-X Japan offers PPX (polyparaxylylene) coatings developed for the protection of electronic devices and the biocompatibility and protection of embedded devices. This time, we will introduce examples of its application on substrates. - Blocks water intrusion into electronic substrates that are weak to water! - High conformability that penetrates even small gaps! - High gas barrier properties that prevent the intrusion of moisture and corrosive gases! - High chemical stability of the coating that is suitable for various usage environments! - High transparency that allows for visual inspection after coating! We propose the most suitable coating based on your purpose and application. Additionally, we perform masking treatment on areas that do not require coating, allowing us to meet a wide range of needs. Please contact us first.

• Printed Circuit Board

At Coat-X Japan, we offer PPX (polyparaxylylene) coatings developed for the protection of electronic devices and biocompatibility of embedded devices. This time, we will introduce an application example for magnets. - Completely shuts out water even for materials that are weak against it! - Neodymium magnets, which are prone to rust, maintain a like-new appearance! - Uniform coating even for complex shapes with CVD coating! - Ultra-thin coating that does not change the shape! - Processed at low temperatures near room temperature, so heat-sensitive parts are not a problem! In addition to water and humidity resistance, PPX coatings have other strengths as well. If you are interested, please feel free to contact us or download our materials! We will propose the optimal coating according to your purpose and application! Please do not hesitate to inquire!

• DC Motor

Are you having trouble with the durability of cutting tools, molds, punches, and parts? By applying suitable coatings based on material and application, we can achieve longer lifespans. Currently, we are offering foundational course materials on various ceramic coatings, explaining the coating principles of PVD (Physical Vapor Deposition) and CVD (Chemical Vapor Deposition) methods, as well as selection based on applications. Main coated products: ■ Carbide drills and carbide end mills ■ HSS drills and HSS end mills ■ Molds, punches, and parts ■ Gear cutting tools ■ Regrind products ■ Brazed products ■ Insert chips ■ Slitters and circular blades Coating is also possible for products not listed above, so please contact us for details. *For more information, please download the materials or feel free to contact us.

• Technical and Reference Books

The "QuaStix" cross recess screw, which reduces screw hole troubles and prevents cam-out, offers low-profile screws that meet the needs of various industries with its innovative head shape. Despite its low, small, and slim design, QuaStix features characteristics such as "prevention of cam-out" and "excellent torque transmission," and it is a completely new low-profile cross recess screw that can be tightened and loosened with a cross screwdriver. It is effective in reducing screw fastening troubles and achieves high workability, safety, and reliability in screw fastening that traditional cross recess designs could not accomplish. *For more details, please refer to the PDF materials or feel free to contact us.*

• bolt

Saniwa Seiki Co., Ltd.'s original small hob machine 'SHF-08 HYPER' Theme: 'Challenge for Maximum Precision and Extreme Productivity' Maximum hob rotation speed: 9,000 min-1, Maximum workpiece rotation speed: 1,500 min-1, which is among the fastest in Japan. 【Features】 ■ By adopting a horizontal design, it is less affected by thermal displacement. ■ The horizontal design also makes it easy to accommodate gantry loaders. ■ Skyving processing is possible (automatic phase alignment device optional). ■ The adoption of NC control for the tailstock and push torque control enables easy setup and accommodates various workpiece shapes. ■ By minimizing the protrusion of the hob head, vibration resistance and high rigidity are achieved.

• Gear cutting machine/Gear finishing machine

How can we cut costs? The correct answer should differ for each customer. By specifically examining where expenses are incurred and making improvements, cost reduction becomes possible. We will grasp the current situation and think together with you about improvements aimed at cost reduction, providing our proposals. If you fill out the dedicated sheet with your current situation, the effect amount will be calculated automatically. You can instantly determine where to make the most impactful changes. Let's start with an online meeting via Zoom, Teams, etc.! Of course, we can also visit your company to assess the situation on-site and provide the best proposals... Please feel free to contact us.

• Other cutting tools

DLC is an excellent coating for non-ferrous materials due to its properties such as smoothness and anti-welding. We offer three types of DLC coatings, so you can choose according to your application. DLC SuperHard… A thin film type for cutting tools. It maintains sharp edges and suppresses processing troubles such as welding, allowing for safer machining. (Film thickness 0.2μm) DLC IGUSS… A thick film type for cutting tools. With a film thickness four times that of DLC SuperHard, it excels in wear resistance. Recommended for those who want to extend tool life. (Film thickness 0.8μm) DLC LUBUC… DLC coating for parts and jigs. While it does not have the hardness of DLC for cutting tools, it possesses the unique smoothness and anti-welding properties of DLC, with a film thickness increased to 2μm, making it suitable for use in sliding parts and jigs for a longer duration. If you have any questions, please feel free to contact us at any time.

• Processing Contract

Super Hard Band Saw DUROSET A must-see for those struggling with cutting Inconel, Waspaloy, Hastelloy, maraging steel, and titanium alloys! The ultra-hard material of the blade tip, blade shape, and the way the set is applied improve durability and prevent narrowing. [Recommended for] ◆ Those troubled by narrowing (pinching) ◆ Those who want to improve lifespan ◆ Those who don't know the appropriate saw blade ◆ Those who don't know the appropriate cutting conditions ◆ Those who have only used genuine manufacturers

• Other cutting tools

It is possible to choose stainless steel (SUS300 series) materials, which have excellent corrosion resistance, for small-diameter gravure rolls primarily made of iron, thus preventing rust formation on the untreated ends. *Production in iron (carbon steel) is also possible. In addition to standard groove specifications, we offer a wide variety of groove shapes, allowing you to find a groove shape that suits your usage environment for improved coating surface quality. By controlling the variation in cell volume in the E-Roll (in the width and circumferential directions), improvements in coating surface quality and coating accuracy can be expected.

• Other painting machines

The original head shape "LH Sticks" from OSG is designed as a fastening system, resulting in a unique head shape that requires specialized tools. Its distinctive shape serves as a theft prevention design, functioning as tamper-proof and security screws. The specialized tools are equipped to accommodate various fastening tools, including manual, powered, and automatic machine attachments. The fit between the screw head and the fastening tool is a significant factor in the ease of fastening and fastening accuracy. The LH Sticks are always arranged to ensure this fit is guaranteed. *For more details, please refer to the PDF materials or feel free to contact us.*

• bolt

The coating characteristics consist of a coating structure that enhances heat resistance and hardness. The components include Ti/Al/Cr/Si, which are combined utilizing the properties of a nano-periodic laminated structure, effective for high hardness processing. While the components of the coating are important, managing the film thickness is also crucial. Our company offers options for film thicknesses of 1μ, 3μ, and 5μ. It is very important in coating selection to ensure that the thickness is neither too thick nor too thin. Coatings designed for high hardness also have high suitability for processing FC materials, which can extend the tool life for FC material processing.

• Processing Contract

The world of band saws that you will regret not knowing: "Surprising Insights! Cost Benefits from Cutting" is a resource prepared to help you effectively utilize valuable resources and accurately realize cost benefits. (Total of 27 pages) ◆ When asked, "Have you ever experimented to cut faster than you currently do?" most companies answer "No." ◆ When asked, "Are you aware of the frequency and costs of blade replacements?" most companies answer "No." Cutting may seem trivial, but it is crucial. It is true that merely shortening cutting time by a little does not yield significant benefits. Now, what if you could reduce cutting tasks that typically take more than a day to just two hours? We provide clear explanations of the rationale and useful information! *For more details, please download the PDF or feel free to contact us.

• Other cutting tools

The coating for hob 'G-Neo' is a Cr-based multilayer coating with a film hardness of 40 (GPA), which is very high, and the oxidation start temperature of the film is also high at 1100°C. As a result, it offers: ● Remarkable lifespan in high-speed dry cutting exceeding 300m/min! ● Quiet operation during ultra-high-speed machining! ● Cost reduction due to long lifespan! ● Energy savings and improved working environment through dry processing! ● Stabilization of lifespan due to excellent toughness! We aim to continue to meet our customers' requests and proposals. Additionally, coating is possible from just one piece, so please feel free to contact us for inquiries or quotes.

• Processing Contract

Are there any individuals struggling with the following issues regarding band saws? "I can't find a user-friendly band saw that can handle various materials." "I want to reduce tool costs." "I want to lessen the burden of frequent tool changes." The OSG-WIKUS band saw 'VARIO PREMIUM' is a versatile band saw that has been coated to improve wear resistance and achieve a longer lifespan, making it suitable for cutting a wide range of shapes, including various work materials, H-beams, structural steel, and solid materials. By allowing for long-term use without a decline in performance, it reduces the frequency of tool changes, contributing to a decrease in human burden and cost savings. **Benefits of the Coating:** 1. An alumina-based coating is applied to the blade side, achieving excellent wear resistance and long lifespan. 2. A Tin-based coating is applied to the back side, reducing friction with the backup roller and minimizing the risk of breakage. **Blade Shape That Is Resistant to Chipping:** With a rake angle of 0°, the blade is less prone to chipping and can accommodate all shapes of various work materials (non-ferrous metals, iron, stainless steel) including H-beams, structural steel, and solid materials. Of course, the influence of machine rigidity is also minimal, ensuring stable processing and durability.

• Steel